Maritime inspection · United Kingdom
Ultrasonic Thickness Measurement at Teesport and the River Tees
Teesport, on the south bank of the Tees estuary below Middlesbrough, is one of England's largest ports by tonnage and the working heart of an industrial river. Container feeders, ro-ro freight ships, bulk carriers and crude, chemical and gas tankers use berths along both banks, and the former Smith's Dock site is again a four-dock ship-repair yard. That combination brings both drydock gauging and in-service work at jetties and quays. Our technicians fly from India to Teesside for every ship.
Four drydocks at the old Smith's Dock
UK Docks operates four drydocks on the former Smith's Dock site at Teesport Commerce Park, taking offshore support vessels, dredgers, survey ships, tankers and naval vessels. A docking there gives the full window for tank-by-tank gauging worked alongside the yard and the class surveyor.
Tankers at the estuary's process jetties
Oil, chemical and gas jetties line the lower Tees. Ships at them stay briefly and work under strict terminal permits, so scopes centre on weather deck, cargo and ballast piping, and spaces the ship has already made gas-free and certified for entry.
Feeders and ro-ro on fixed rotations
Container feeders and ro-ro freight ships call at Teesport on regular schedules to Continental hubs. Their stays are short but predictable, so a gauging scope can be divided across consecutive calls without changing the timetable or holding the ship.
Inspection services for ships at Teesport
Each service has its own page with the method, the class requirements and what the report contains.
Ultrasonic Thickness Measurement (UTM)
Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.
ExploreSpecial Survey Thickness Measurement
Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.
ExploreCAS (Condition Assessment Scheme)
Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.
ExploreCAP Thickness Measurement
Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.
ExploreESP Gauging
Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.
ExploreHull Structural Integrity
Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.
ExploreShip Piping Inspection
Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.
ExploreScrubber Piping Inspection
EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.
ExploreIHM (Inventory of Hazardous Materials)
IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.
ExploreMarine NDT Services
Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.
ExploreTeesport and the industrial Tees estuary
The Tees reaches the North Sea between Redcar and Hartlepool, with the South Gare breakwater guarding the entrance and a dredged channel leading upriver past chemical plants, oil terminals and steel quays towards Middlesbrough. PD Ports is the statutory harbour authority for the Tees and for Hartlepool, and runs Teesport itself on the south bank. Berths are spread over many miles of river on both banks, from the oil and chemical jetties near the mouth to the container terminal, bulk berths and general cargo quays further in. Pilotage is compulsory for most merchant ships, and the estuary's traffic is controlled by the harbour authority's vessel traffic service. An inspection team working several ships on the Tees in one visit therefore travels between berths by road rather than walking a single quay.
The traffic mirrors the industries along the river. Container feeders connect Teesport with the big Continental hubs, ro-ro freight ships run short-sea services to the near Continent, and steel, bulk and general cargo pass over the quays. Crude oil from the Norwegian Ekofisk area arrives by pipeline at the Seal Sands terminal and is shipped out by tanker, and the chemical and gas jetties at Seal Sands and North Tees serve the estuary's process plants. Bulk carriers use the deep-water bulk terminal at Redcar, built for the steelworks that closed in 2015, while the former steelworks land is being redeveloped for offshore wind manufacturing and port use. Offshore support vessels and dredgers come into the river for repair, and naval and government survey ships have docked at the yard.
There is no ice to plan around on the Tees, and the river is open throughout the year, but winter North Sea gales can close the entrance to small ships and delay arrivals. Deeper-draught tankers and bulk carriers time their passage up the channel to the tide, which can stretch a stay by hours. Ships waiting for a berth anchor in Tees Bay off the entrance. Next door, Hartlepool's docks handle general cargo and offshore work, and Able UK's Seaton Port, on the estuary near Hartlepool, has a large dry dock used for offshore decommissioning and ship recycling. Few estuaries in Britain give an inspection team such a range of ships, jetties and docks within a single short drive.
Drydocks, jetties and quays for gauging on the Tees
At UK Docks' yard on the former Smith's Dock site, a docking is the classic window for renewal or intermediate survey gauging. The yard's planners, the owner's superintendent and the class surveyor settle the TM plan before the ship arrives, the team works through tanks as they are cleaned, gas-freed and lit, and bottom and side shell are reached from the dock floor once the ship has settled on the blocks. Because the yard handles a lot of offshore support vessels, dredgers and survey ships, many dockings here involve thick-walled pipework and heavy deck equipment as well as plating, which we include in the plan rather than leaving for later.
On the jetties, the terminal sets the rules. A tanker at a Seal Sands or North Tees berth is worked under that terminal's permit system, which generally limits us to deck plating, cargo and ballast line wall thickness and any tanks the ship has certified gas-free. At the container, ro-ro and bulk berths the constraint is time rather than permits, so the scope is divided by space and spread across calls where the ship runs a regular service. Ships at the Tees Bay anchorage can be reached by launch through the agent when the weather allows, for a short deck and tank programme.
- UK Docks, former Smith's Dock site at Teesport Commerce Park: four drydocks for renewal and docking survey gauging.
- Seal Sands and North Tees jetties: deck, piping and gas-free tank gauging on oil, chemical and gas tankers within terminal permits.
- Teesport container and ro-ro berths: scopes split across repeat calls on feeders and freight ships.
- Bulk and steel berths, including the Redcar bulk terminal: hold, hopper and hatch-cover gauging during discharge.
- Tees Bay anchorage: launch-borne gauging on ships waiting for a berth, when the weather allows.
Thickness measurement through the survey cycle at Teesport
Every renewal survey asks for more thickness measurement than the last, and for oil tankers, chemical tankers and bulk carriers the ESP Code adds close-up survey on top. The table is the usual shape of the work; the class rules and the surveyor set the exact extent, which is why the measurement plan for a job at Teesport is agreed in writing before mobilisation.
| Survey | When it falls | What the thickness measurement usually covers |
|---|---|---|
| Annual survey | Every year, within three months of the anniversary date | General examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey. |
| Intermediate survey | In place of the second or third annual survey | Suspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age. |
| Renewal survey No. 1 | Around 5 years | The first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal. |
| Renewal survey No. 2 | Around 10 years | Wider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey. |
| Renewal survey No. 3 | Around 15 years | Extensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal. |
| Renewal survey No. 4 and later | Around 20 and 25 years | Gauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme. |
| Docking survey | Twice in each five-year period | Bottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged. |
Port state control, vetting and recycling rules on Teesside
Port state control on the Tees is carried out by the Maritime and Coastguard Agency within the Paris MoU, and the estuary's mix of older tankers and bulk carriers means expanded inspections are common. Tanker owners also face commercial vetting: oil majors inspect through OCIMF's SIRE 2.0 programme and chemical shippers through the Chemical Distribution Institute, and inspectors under both schemes look for evidence that hull and tank condition is known and managed. For a ship over fifteen years old trading to these jetties, a recent thickness record, or a Condition Assessment Programme rating where charterers ask for it, is part of staying employable.
The Tees is also one of the places in Britain where ships end their lives. Under the UK's ship recycling regulations, UK-flagged ships must carry an Inventory of Hazardous Materials, and ships that also trade to EU ports need one under the EU Ship Recycling Regulation; the Hong Kong Convention, in force internationally since June 2025, adds the same requirement for ships of its parties. Owners weighing whether an older ship is worth another renewal survey or should go for recycling usually want a condition gauging first, because the steel renewal estimate is often what decides it.
Ships trading to Teesport are inside a sulphur emission control area, where fuel must not exceed 0.10% sulphur unless an exhaust gas cleaning system (scrubber) is fitted. Scrubber wash-water piping, the overboard discharge and the hull penetration around it are among the fastest-corroding parts of a modern ship, so they belong in the gauging scope at every docking and, on open-loop systems, between dockings.
Typical thickness gauging jobs at Teesport
Work on the Tees divides between the yard and the berths. In dock, we follow the agreed TM plan beside the surveyor and pass findings to the yard as they are found, so renewal can be decided while the ship is still dry. At the berths, the job is shaped either by a terminal's permits or by a liner schedule. Requests come from superintendents of offshore and dredging fleets docking here, from tanker and bulk carrier managers whose ships call regularly, and from owners making repair or recycle decisions on older tonnage.
- Renewal survey gauging on an offshore support vessel or dredger in dock at UK Docks' Tees yard, tank by tank to the agreed plan.
- Chemical tanker at a Seal Sands berth: deck plating, cargo and ballast line wall thickness, and cofferdams gauged within the terminal's permit.
- Container feeder on a weekly rotation: hatch cover and coaming plating, lashing bridge foundations and ballast tanks split across consecutive calls.
- Bulk carrier at the Redcar terminal: hold frames, hopper plating and topside tanks gauged as each hold is emptied.
- Condition gauging on an older tanker whose owner is deciding between another renewal survey and recycling.
- Pre-docking steel estimate at a Tees berth for a ship booked into the yard on a later visit.
How a thickness measurement job runs at Teesport
Most of the work on a Teesport job happens before the team boards: scope, plan and access are settled first, so the time on board goes on measurement.
Teesside International Airport, near Darlington, is the closest airport but has a limited route network; Newcastle International has more connections and is within reach by road or rail. Middlesbrough has rail links to the national network. Teams travel from India on UK visit visas, so for a docking we fix travel once the yard confirms the slot. Access to PD Ports' berths and to the oil and chemical terminals is ISPS-controlled and arranged through the ship's agent, with terminal inductions where required; yard passes come through UK Docks.
- Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
- We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
- Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
- Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
- Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
- The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.
Who does the work, and when class approval applies
The inspection team is mobilised from India for each job; nobody is stationed at the port, so mobilisation is planned against the vessel's schedule and visa lead times. Our founder and Responsible NDT Level III, who holds ASNT NDT Level III in UT, RT, MT, PT and VT and has over eleven years of international field experience, plans and supervises the work. Technicians are certified under the company's written practice to ASNT SNT-TC-1A, and the company holds ISO 9001 and ISO 14001 certification.
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Governing codes and standards
- IACS UR Z7 hull classification surveys
- IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
- IACS UR Z17 approval of service suppliers
- SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
- MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
- The rules of the vessel's classification society
What you receive
- Thickness measurement report on the class formats, with sketches
- Summary of substantial and excessive corrosion against allowable margins
- Pitting and grooving records with depth and extent
- Piping wall-thickness tables with isometric sketches
- Magnetic particle or penetrant crack-detection reports
- Gauge calibration records and technician certificates
Industries served
- Container feeders
- Ro-ro freight ships
- Chemical tankers
- LPG and gas carriers
- Crude oil and product tankers
- Bulk carriers
- Offshore support vessels and dredgers in refit
- Steel and general cargo ships
Frequently asked questions
Do you gauge ships docked at the UK Docks yard on the Tees?
Yes, working for the owner or manager of the docked ship. We settle the TM plan with the attending class surveyor before the ship reaches the Tees, and the superintendent arranges tank cleaning, ventilation, staging and lighting with the yard. During the docking, readings showing substantial or excessive corrosion are reported as they are found, so steel renewal can be added to the yard's work list while the ship is dry.
Can a ship be gauged at the Tees Bay anchorage?
Yes, by launch arranged through the ship's agent, when the sea state allows safe boarding. Tees Bay is open to the north-east, so anchorage work suits a short, well-prepared scope: weather deck, air pipes, hatch covers and tanks the crew has opened in advance. We set priorities with the superintendent so the most important readings are taken first if the ship is called to its berth early.
How do you gauge a container feeder that only stays a few hours?
By splitting the scope across calls. A feeder on a weekly rotation to Teesport can have one or two ballast tanks, a set of hatch covers and part of the deck done each visit, with the crew preparing the next spaces before the following call. The readings are combined into one report on the class formats, so the owner ends up with a complete survey without the ship missing a sailing.
Can you help an owner decide whether an older ship is worth repairing?
We provide the condition data that decision rests on. A condition gauging before the next renewal survey shows where plating and stiffeners are close to their allowable diminution, and from that the owner and yard can estimate the steel renewal involved. That estimate, set against the ship's earnings prospects, is usually what tips the choice between another survey cycle and recycling.
Does thickness measurement at Teesport need class approval?
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Planning a survey or a drydock?
Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
Request a QuoteRequest a ship gauging quote
Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
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