Maritime inspection · United Kingdom

Ship Thickness Gauging at Immingham, the Humber's Deep-Water Port

Immingham, on the south bank of the Humber, handles more tonnage than any other port in the UK: iron ore and coal for steelmaking, biomass for power, crude oil and refined products, and a heavy flow of ro-ro freight to Scandinavia and the Continent. Large bulk carriers and tankers berth at riverside jetties and terminals, while ro-ro ships use the enclosed dock behind its lock. Gauging here fits discharge times and tanker permits. Every job is carried out by technicians who travel from India to the ship.

Bulk carriers at the river terminals

Large bulk carriers discharge iron ore, coal and biomass at the Humber International and Immingham Bulk terminals. Hold frames, hopper and topside plating thinned by abrasive cargo and damaged by grabs are gauged as each hold is emptied, with priorities set by the ship's survey status.

Tankers at the oil terminal jetties

Crude carriers and product tankers serving the estuary's refining use the Immingham Oil Terminal jetties. Work is planned inside the terminal's permit system, with tank entry only where a gas-free certificate covers the space and the master has issued an entry permit.

Ro-ro freight in the enclosed dock

Ro-ro freight services run from Immingham to Scandinavia and the Continent on tight rotations. Their turnarounds are short, so main deck, ramp and tank gauging is spread over regular calls, with the crew preparing the next spaces before each arrival.

Inspection services for ships at Immingham

Each service has its own page with the method, the class requirements and what the report contains.

Ultrasonic Thickness Measurement (UTM)

Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.

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Special Survey Thickness Measurement

Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.

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CAS (Condition Assessment Scheme)

Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.

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CAP Thickness Measurement

Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.

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ESP Gauging

Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.

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Hull Structural Integrity

Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.

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Ship Piping Inspection

Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.

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Scrubber Piping Inspection

EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.

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IHM (Inventory of Hazardous Materials)

IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.

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Marine NDT Services

Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.

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Immingham: the Humber's deep-water bulk and energy port

Immingham stands on the south bank of the Humber, across the estuary from Hull and well downstream of it, where deep water runs close to the Lincolnshire shore. The port was built by the Great Central Railway and opened in 1912 to export coal, and it has grown into the busiest port in Britain by tonnage under Associated British Ports. It has two distinct parts: an enclosed dock entered through a lock, used mainly by ro-ro and general cargo ships, and a line of riverside jetties and terminals that take deep-draught bulk carriers and tankers without locking in. Neighbouring berths at Killingholme and the Humber Sea Terminal extend the ro-ro capacity upriver. ABP's Humber Estuary Services acts as harbour authority for the estuary and runs its vessel traffic service and pilotage.

The cargo is heavy industry and energy. Iron ore and coal arrive for the steelworks at Scunthorpe, wood-pellet biomass for power generation is discharged at a dedicated terminal, and crude oil and refined products move over the oil terminal jetties for the south-bank refining industry. Gas carriers use a separate gas jetty. On the ro-ro side, freight ships run services to Scandinavia, the Netherlands and Germany, carrying trailers and unaccompanied freight around the clock. The result is a port where the same week may bring a large bulk carrier on an ore voyage, a product tanker on a coastal shuttle, a gas carrier and several ro-ro freighters, each with very different inspection needs and very different amounts of time to give.

The Humber's strong tidal streams and large range shape how ships use Immingham. Deep-draught ships at the river terminals berth and sail on the tide, and a ship that misses its window may wait at anchor in the estuary approaches until the next one. The enclosed dock is reached only through its lock, which adds its own timing. Winter brings gales and fog to the estuary, and either can hold ships at anchor or alongside for longer than planned, which is unwelcome commercially but sometimes gives an inspection team the extra hours it needs. There is no ice to deal with, and the port works throughout the year, so jobs can be planned in any month.

Terminals and berths where gauging is done at Immingham

At the river bulk terminals, gauging follows the grabs. A bulk carrier discharging ore or coal is worked hold by hold: once a hold is empty and the stevedores have moved on, the team gauges the side shell frames and brackets, the lower hopper and upper topside plating, and the tank top, recording grab damage and pitting as it goes. Ballast tanks are entered only if they have been pumped, ventilated and permitted by the ship. At the oil terminal jetties the limits come from the terminal: deck plating and cargo and ballast line wall thickness are normally possible, and tank entry depends on a gas-free certificate.

In the enclosed dock, ro-ro freighters and general cargo ships are worked around their turnarounds, and ships lying idle between charters give more time. Immingham has no ship-repair drydock, so ships that need docking go to Hull's graving dock if they are small, to the Tees or the Tyne, or to yards across the North Sea. A gauging survey at Immingham before the docking gives the yard its steel list in advance, so the superintendent can agree the repair specification before the ship leaves the Humber.

  • Humber International Terminal and Immingham Bulk Terminal: hold, hopper and topside tank gauging on bulk carriers during discharge.
  • Immingham Oil Terminal: deck, cargo-line and gas-free tank gauging on crude and product tankers within terminal permits.
  • Immingham Gas Jetty: deck structure and piping wall-thickness checks on gas carriers under the terminal's rules.
  • Ro-ro berths in the enclosed dock: main deck, ramp and tank scopes divided across scheduled calls.
  • Killingholme and Humber Sea Terminal: ro-ro freight ships on short-sea routes to the Continent, gauged during turnarounds.
  • Estuary anchorages: launch work on ships waiting for a berth or the tide, when the weather allows.

Thickness measurement through the survey cycle at Immingham

Class rules set the survey cycle, and the cycle sets how much gauging a ship needs. A superintendent planning a call at Immingham usually knows which survey is due; the table shows what the thickness measurement for each one typically involves. The exact extent comes from the class rules for the ship type and the surveyor attending, so the thickness measurement programme is agreed with the class before work starts.

SurveyWhen it fallsWhat the thickness measurement usually covers
Annual surveyEvery year, within three months of the anniversary dateGeneral examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey.
Intermediate surveyIn place of the second or third annual surveySuspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age.
Renewal survey No. 1Around 5 yearsThe first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal.
Renewal survey No. 2Around 10 yearsWider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey.
Renewal survey No. 3Around 15 yearsExtensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal.
Renewal survey No. 4 and laterAround 20 and 25 yearsGauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme.
Docking surveyTwice in each five-year periodBottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged.

Port state control, ESP and charterer screening at Immingham

The Maritime and Coastguard Agency carries out port state control at Immingham under the Paris MoU. Bulk carriers and oil, chemical and gas tankers more than twelve years old are among the ship types that attract an expanded inspection, in which the inspector looks harder at structural condition, ballast tanks and the ship's survey records. These are also ESP ships, so their renewal and intermediate surveys come with close-up survey and prescribed thickness measurement, and charterers frequently ask older tankers and bulk carriers for a Condition Assessment Programme rating as well. A ship that calls at Immingham regularly can use those calls to keep its gauging current.

Commercial screening adds pressure. Bulk carriers are rated by RightShip, whose scores dry-cargo charterers rely on, and tankers are inspected under OCIMF's SIRE 2.0 before oil companies will charter them. Ships of 5,000 gross tonnage or more trading between the Humber and EU ports also have half of each such voyage's emissions counted under the EU Emissions Trading System and FuelEU Maritime. None of these schemes replaces class gauging, but each rewards an owner who can show, with numbers, that the hull is being watched.

Ships trading to Immingham are inside a sulphur emission control area, where fuel must not exceed 0.10% sulphur unless an exhaust gas cleaning system (scrubber) is fitted. Scrubber wash-water piping, the overboard discharge and the hull penetration around it are among the fastest-corroding parts of a modern ship, so they belong in the gauging scope at every docking and, on open-loop systems, between dockings.

Typical thickness gauging jobs at Immingham

Immingham jobs are dominated by bulk carriers and tankers, with a steady share of ro-ro work. For bulk carriers, we plan holds in the order the stevedores will empty them. For tankers, we confirm with the terminal what can be entered before the team arrives. For ro-ro freighters, the scope is spread over a sequence of calls. Requests come from managers preparing for an intermediate or renewal survey, from owners answering a charterer's question about hull condition, and from superintendents building a steel estimate before a docking.

  • Hold, hopper and topside tank gauging on a bulk carrier discharging iron ore, timed hold by hold with the stevedores.
  • Ballast tank and deck gauging on a product tanker at the oil terminal, inside the terminal's permit system.
  • Main-deck and ramp gauging on a ro-ro freighter on a North Sea rotation, split across several weekly calls.
  • Thickness measurement in support of a Condition Assessment Programme on an older bulk carrier chartered into the Humber.
  • Pre-docking steel estimate on a ro-ro ship ahead of its docking at a yard across the North Sea.
  • Grab-damage survey and hold frame crack checks after discharge of a coal or biomass cargo.

How a thickness measurement job runs at Immingham

The sequence for a thickness measurement job at Immingham is short and written down, so the yard, the surveyor and the superintendent know who arranges what.

Humberside Airport is close to the port but has few routes, so the team usually flies into Manchester, Leeds Bradford or a London airport and travels on by rail towards the south bank of the Humber, with the last stretch by road. Technicians travel from India on UK visit visas, which need applying for well in advance. ABP's port estate is ISPS-controlled; the ship's agent arranges passes, and terminals such as the oil and gas jetties may require an induction before anyone boards.

  • Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
  • We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
  • Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
  • Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
  • Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
  • The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.

Who does the work, and when class approval applies

We send the team from India to the ship for each job rather than keeping staff at the port, and plan the mobilisation around visas and the vessel's itinerary. The work is planned and supervised by the founder, our Responsible NDT Level III (ASNT NDT Level III in UT, RT, MT, PT and VT, with more than eleven years of international field experience). Technicians hold certification under the company's written practice to ASNT SNT-TC-1A; Atlantis is ISO 9001 and ISO 14001 certified.

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Governing codes and standards

  • IACS UR Z7 hull classification surveys
  • IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
  • IACS UR Z17 approval of service suppliers
  • SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
  • MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
  • The rules of the vessel's classification society

What you receive

  • Thickness measurement report on the class formats, with sketches
  • Summary of substantial and excessive corrosion against allowable margins
  • Pitting and grooving records with depth and extent
  • Piping wall-thickness tables with isometric sketches
  • Magnetic particle or penetrant crack-detection reports
  • Gauge calibration records and technician certificates

Industries served

  • Bulk carriers for ore, coal and biomass
  • Crude oil tankers
  • Product and chemical tankers
  • LPG carriers
  • Ro-ro freight ships
  • Short-sea general cargo ships
  • Harbour tugs and dredgers

Frequently asked questions

Can the holds of an ore or coal carrier be gauged during discharge at Immingham?

Yes, hold by hold. The team enters a hold once it is empty and the grab has moved to the next one, and works through frames, brackets, hopper and topside plating and tank top. Scale and cargo residue have to be removed at each reading point, so a clean hold speeds the work. Where a hold will only be free for a short time, we cover the structure the next survey is most likely to question first.

Do you gauge tankers at the Immingham Oil Terminal?

Yes, within the terminal's permit system. Deck plating, cargo and ballast line wall thickness and external structure can normally be measured alongside. Segregated ballast tanks can be entered when the ship has made them gas-free and the master has issued an entry permit; cargo tanks generally cannot while the ship is working cargo. We confirm the terminal's rules through the agent before the technicians travel.

Is there a drydock at Immingham?

No. Immingham work is done afloat at the terminals and in the enclosed dock. Ships needing a docking go to Hull's graving dock if they are small enough, to the yards on the Tees or the Tyne, or across the North Sea. A thickness survey here before the docking gives the chosen yard an early steel list and shortens the time the ship spends in dock.

Why would an older bulk carrier want gauging before calling at Immingham?

Because a bulk carrier more than twelve years old is a candidate for an expanded port state control inspection, and because charterers and RightShip look closely at older ships. A recent owner's gauging lets the master and superintendent answer questions about known wastage with readings rather than guesses, and shows where repairs are already planned. It also gives the owner a head start on the next intermediate or renewal survey.

Does thickness measurement at Immingham need class approval?

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Planning a survey or a drydock?

Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.

Request a Quote

Request a ship gauging quote

Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.








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