Maritime inspection · United Kingdom
Thickness Measurement for Ships in Hull's Humber Docks
Hull lies on the north bank of the Humber, its docks entered through locks from a fast-flowing tidal estuary. The overnight ferry to Rotterdam, container feeders, short-sea cargo ships and vessels carrying turbine blades from the Alexandra Dock factory all call, and a ship-repair yard with a graving dock works at William Wright Dock. Stays range from a ferry's day in port to a full docking, so gauging scopes vary widely. A team is flown in from India to the ship for every Hull job.
Overnight ferry to Rotterdam
The P&O ro-pax ships on the Hull to Rotterdam route spend the day alongside between overnight crossings. A gauging scope split over several daytime stays covers vehicle decks, ramps, bow and stern structure, voids and ballast tanks without touching the timetable.
Graving dock at William Wright Dock
Dunston (Ship Repairs) runs a graving dock and outfitting pier at William Wright Dock, taking tugs, dredgers, offshore vessels, fishing vessels and coasters. A docking there is the window for shell, double-bottom and tank gauging with the yard's staging in place.
Blade cargoes and wind vessels
Turbine blades made at the Alexandra Dock factory leave Hull by sea for wind farm projects. Ships carrying long blades as deck cargo concentrate loads through stowage frames into the deck, and the welds and plating beneath them repay gauging and crack detection between voyages.
Inspection services for ships at Hull
Each service has its own page with the method, the class requirements and what the report contains.
Ultrasonic Thickness Measurement (UTM)
Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.
ExploreSpecial Survey Thickness Measurement
Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.
ExploreCAS (Condition Assessment Scheme)
Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.
ExploreCAP Thickness Measurement
Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.
ExploreESP Gauging
Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.
ExploreHull Structural Integrity
Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.
ExploreShip Piping Inspection
Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.
ExploreScrubber Piping Inspection
EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.
ExploreIHM (Inventory of Hazardous Materials)
IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.
ExploreMarine NDT Services
Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.
ExploreHull: enclosed docks on a tidal estuary
Kingston upon Hull stands where the River Hull joins the Humber, some way in from the estuary mouth, and its port is a chain of enclosed docks along the north bank run by Associated British Ports. To the east of the city centre lie Alexandra Dock and the King George and Queen Elizabeth docks, which handle the ferry, containers and most bulk and general cargo; to the west, Albert Dock and William Wright Dock are home to the ship-repair yard and smaller berths. Each dock system is entered through a lock from the river, because the Humber's tidal range is large and its streams are strong. Ships arrive and leave around high water, and once inside they lie in impounded water at a steady level, which is a good environment for gauging.
The best-known ships in Hull are the two P&O ro-pax ferries on the overnight service to Rotterdam's Europoort, which carry passengers, cars and freight and spend each day alongside at King George Dock. Container feeders link Hull with the Continental hubs, and short-sea ships bring forest products, steel and general cargo. Since the Siemens Gamesa blade factory opened at Alexandra Dock as part of the Green Port Hull development, turbine blades have left the port by sea, and offshore wind installation and service vessels pass through the Humber. Downstream, the Saltend chemicals park has a jetty on the river used by chemical tankers. Hull also still carries the memory of its distant-water trawler fleet, which once made it one of the busiest fishing ports in the world.
The Humber's tides decide the rhythm of every call. Pilotage is compulsory for most merchant ships, and arrivals are timed so that the ship reaches the lock while it is working, which can mean waiting in the river or at anchor for the next tide. Fog in the estuary occasionally delays movements in autumn and winter. For inspection, the locks have a useful side effect: ships tend to stay longer inside the docks than they would at an open riverside berth, because their departure is tied to the tide as well as to cargo. The extra hours are often enough to open one more ballast tank or finish a hold that a tight discharge would otherwise have left unfinished.
Gauging locations in Hull's docks
At William Wright Dock, Dunston (Ship Repairs) offers dry docking and afloat repair for smaller ships, including tugs, dredgers, offshore vessels, fishing vessels, coasters and passenger craft. A ship in the graving dock gives full access to bottom and side shell, sea chests and the stern area, while tanks are opened and ventilated to the docking programme. Larger ships trading to Hull that need a drydock book yards on the Tees or the Tyne or across the North Sea, and we gauge them alongside in Hull beforehand so the yard receives the steel list early.
In the eastern docks, work is in service and follows the ship's schedule. The ferry is worked during its daytime stay at the King George Dock terminal, with the vehicle decks clear between discharge and loading. Container and general cargo ships are gauged around cargo operations. Vessels at Alexandra Dock loading blades or project cargo can have deck foundations checked before or after loading. At the Saltend jetty on the river, chemical tankers are worked inside the terminal's permit system, which usually confines the scope to deck plating and piping unless a tank has been certified gas-free.
- William Wright Dock: Dunston's graving dock and outfitting pier for docking survey and afloat repair gauging on smaller ships.
- King George Dock ferry terminal: vehicle-deck, ramp and tank scopes on the Rotterdam ro-pax, divided across daytime stays.
- Container and short-sea cargo berths in the eastern docks: hold, deck and ballast tank gauging during cargo work.
- Alexandra Dock: blade-carrying and wind project vessels, with deck foundation crack detection and plating gauging.
- Saltend jetty on the Humber: deck and piping gauging on chemical tankers within the terminal's rules.
Thickness measurement through the survey cycle at Hull
Class rules set the survey cycle, and the cycle sets how much gauging a ship needs. A superintendent planning a call at Hull usually knows which survey is due; the table shows what the thickness measurement for each one typically involves. The exact extent comes from the class rules for the ship type and the surveyor attending, so the thickness measurement programme is agreed with the class before work starts.
| Survey | When it falls | What the thickness measurement usually covers |
|---|---|---|
| Annual survey | Every year, within three months of the anniversary date | General examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey. |
| Intermediate survey | In place of the second or third annual survey | Suspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age. |
| Renewal survey No. 1 | Around 5 years | The first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal. |
| Renewal survey No. 2 | Around 10 years | Wider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey. |
| Renewal survey No. 3 | Around 15 years | Extensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal. |
| Renewal survey No. 4 and later | Around 20 and 25 years | Gauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme. |
| Docking survey | Twice in each five-year period | Bottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged. |
Regulation and trade on the Humber's north bank
The Maritime and Coastguard Agency inspects foreign ships in Hull under the Paris MoU, which the UK continues to apply through its own law. Ships of 5,000 gross tonnage or more sailing between Hull and an EU port have half of that voyage's emissions counted under the EU Emissions Trading System, and FuelEU Maritime applies to the same half. For the Rotterdam ferries and the larger feeders, that has made hull efficiency a commercial matter: owners plan coating renewals at refit with more care, and thickness readings decide where steel has to be renewed before new coating goes on, rather than after.
Hull is part of the Humber Freeport, and its economy is leaning on offshore wind manufacturing, logistics and energy. For ships that means more project cargo, more blade shipments and more vessels on wind-related charters passing through the docks. Ro-pax ferries bring their own inspection pattern, set by heavy vehicle traffic: wastage and cracking around lashing points and ramp landings, wear on vehicle-deck plating, and corrosion in voids and tanks under the vehicle decks that are rarely opened in service. On ferries that fitted exhaust gas cleaning systems, the wash-water lines and overboard connections deserve a regular wall-thickness check as well.
Ships trading to Hull are inside a sulphur emission control area, where fuel must not exceed 0.10% sulphur unless an exhaust gas cleaning system (scrubber) is fitted. Scrubber wash-water piping, the overboard discharge and the hull penetration around it are among the fastest-corroding parts of a modern ship, so they belong in the gauging scope at every docking and, on open-loop systems, between dockings.
Typical thickness gauging jobs in Hull
Hull jobs range from a week of daytime sessions on the ferry to a single-day check on a coaster and a full docking at William Wright Dock. For the ferry and the feeders, we agree a programme that the crew can prepare ahead of each call. For dockings, the TM plan is agreed with the class surveyor and the yard. For deck-cargo ships, the timing depends on when the blades or project units are loaded or discharged. Each job is planned around the lock times and the ship's agent's schedule.
- Daytime gauging on the Rotterdam ro-pax across a week of port stays: vehicle decks, ramps, void spaces and ballast tanks.
- Docking survey gauging on a tug, dredger or offshore vessel in the William Wright Dock graving dock.
- Hatch coaming and hold gauging on a short-sea ship discharging forest products or steel in the eastern docks.
- Magnetic particle testing of blade stowage frame foundations on a deck-cargo vessel after a blade shipment.
- Pre-purchase condition gauging on a coaster lying in the docks between cargoes.
- Scrubber wash-water and overboard piping UT on a scrubber-fitted ferry ahead of its annual refit.
How a thickness measurement job runs at Hull
The sequence for a thickness measurement job at Hull is short and written down, so the yard, the surveyor and the superintendent know who arranges what.
Humberside Airport, on the south bank, has a small route network, so most teams fly into Manchester, Leeds Bradford or a London airport and continue by rail to Hull Paragon, which has direct trains from London King's Cross. Our technicians come from India on UK visit visas, applied for well ahead of the job. ABP's dock estate is ISPS-controlled, and the ship's agent arranges passes and confirms lock times, which set when the team can board and how long the ship will stay.
- Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
- We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
- Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
- Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
- Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
- The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.
Who does the work, and when class approval applies
We send the team from India to the ship for each job rather than keeping staff at the port, and plan the mobilisation around visas and the vessel's itinerary. The work is planned and supervised by the founder, our Responsible NDT Level III (ASNT NDT Level III in UT, RT, MT, PT and VT, with more than eleven years of international field experience). Technicians hold certification under the company's written practice to ASNT SNT-TC-1A; Atlantis is ISO 9001 and ISO 14001 certified.
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Governing codes and standards
- IACS UR Z7 hull classification surveys
- IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
- IACS UR Z17 approval of service suppliers
- SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
- MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
- The rules of the vessel's classification society
What you receive
- Thickness measurement report on the class formats, with sketches
- Summary of substantial and excessive corrosion against allowable margins
- Pitting and grooving records with depth and extent
- Piping wall-thickness tables with isometric sketches
- Magnetic particle or penetrant crack-detection reports
- Gauge calibration records and technician certificates
Industries served
- Ro-pax ferries
- Container feeders
- Short-sea general cargo ships
- Bulk carriers
- Chemical tankers
- Offshore wind installation and service vessels
- Tugs, dredgers and workboats
- Fishing vessels
Frequently asked questions
Can the Hull to Rotterdam ferry be gauged without delaying a sailing?
Yes. The ferries are alongside in Hull through the day, so the scope is divided into daytime sessions over several calls. The crew prepares the next tanks or voids before each arrival, vehicle decks are worked while they are clear, and the readings are combined into one report. Priorities are agreed with the superintendent, so the spaces needed for the next survey or refit are covered first.
What size of ship can dock at William Wright Dock?
The graving dock there suits smaller ships: tugs, dredgers, fishing vessels, coasters, offshore vessels and similar craft. Larger ships trading to Hull normally dock on the Tees, the Tyne or at a yard across the North Sea. For those, we gauge alongside in Hull before the docking, so the yard has a steel list and the superintendent can agree the repair specification in advance.
How do the Humber tides and the locks affect a gauging job?
They set the start and finish. Ships enter and leave the docks around high water, so the team boards once the ship is through the lock and secured, and the departure tide marks the end of the working window. Inside the docks the water level is steady, which helps when working at shell plating or from staging. The agent confirms lock times so we can plan the day.
Can deck-cargo ships carrying turbine blades be checked between voyages?
Yes, ideally after discharge and before the next load, when the deck is clear. Blade stowage frames are welded or bolted to the deck, and the load passes into the plating and the stiffening underneath. Magnetic particle testing of the foundation welds, thickness readings on the surrounding plating and a check of the underdeck structure from inside show whether repeated blade cargoes are causing cracking or local wastage.
Does thickness measurement at Hull need class approval?
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Planning a survey or a drydock?
Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
Request a QuoteRequest a ship gauging quote
Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
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