Maritime inspection · United Kingdom
Ship Thickness Measurement on the Tyne at Newcastle
The Tyne built ships for generations, and its riverbanks still hold a drydocking yard at Hebburn, offshore and subsea engineering quays, a vehicle export terminal and the overnight ferry to Amsterdam. Teesport, Sunderland and Blyth are close by. For a superintendent with a ship docking on the Tyne or loading cars at the Port of Tyne, we bring a team from India to take the readings that the docking, the survey or the charter calls for.
Drydock gauging at Hebburn
The Hebburn yard's drydocks take cruise ships, offshore vessels and government ships for refit and survey. We fit into the docking on the owner's side, gauging to the TM plan as tanks and holds are opened.
Energy vessels between projects
Offshore construction, cable and wind service vessels lie in the Tyne between campaigns, which is the time to crack-test crane and A-frame foundations and gauge decks and ballast tanks emptied for once.
Tyne, Tees, Wear and Blyth together
The north-east ports are close together by road, so a team mobilised for one ship can take in-service jobs at Teesport, Sunderland or Blyth on the same visit when the schedules allow.
Inspection services for ships at Newcastle upon Tyne
Each service has its own page with the method, the class requirements and what the report contains.
Ultrasonic Thickness Measurement (UTM)
Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.
ExploreSpecial Survey Thickness Measurement
Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.
ExploreCAS (Condition Assessment Scheme)
Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.
ExploreCAP Thickness Measurement
Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.
ExploreESP Gauging
Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.
ExploreHull Structural Integrity
Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.
ExploreShip Piping Inspection
Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.
ExploreScrubber Piping Inspection
EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.
ExploreIHM (Inventory of Hazardous Materials)
IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.
ExploreMarine NDT Services
Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.
ExploreNewcastle and the Tyne: shipbuilding river turned repair and energy port
Shipbuilding on the Tyne shaped Newcastle, and while the great building berths at Wallsend and Walker are gone, the river is still a working maritime estuary. The Port of Tyne runs a vehicle terminal that ships cars built in the region to Europe and beyond on car carriers, handles dry bulk and general cargo, and operates the North Shields terminal used by DFDS's overnight ferry to Amsterdam (IJmuiden). Upriver at Hebburn, a ship-repair yard with drydocks takes cruise ships, offshore vessels and government ships, and the riverbanks hold fabrication and subsea engineering sites serving the offshore energy industry.
Within easy reach are Teesport, run by PD Ports, with its chemical and process-industry jetties and container and bulk berths; the Port of Sunderland on the Wear; and the Port of Blyth to the north, with its offshore and renewable-energy quays. Together, the north-east coast of England gives a gauging team a cluster of berths that can be covered in one trip, which matters when a fleet has several ships trading into the region in the same month. Hull gauging in north east England is therefore planned as a regional job more often than a single-berth one.
Two things keep ships on the Tyne long enough to gauge. Drydock and afloat repair periods at Hebburn give the classic renewal-survey window, with tanks open and staging in place. And the energy sector keeps offshore construction and service vessels in the river between projects, sometimes for weeks. Car carriers and the ferry are quick, scheduled calls, but their regularity means a scope can be planned across several visits. Inspection demand is therefore varied for a port of this size: full survey gauging in dock, crack detection on offshore equipment foundations, and short-call checks on ramps and vehicle decks. Ship inspection in Newcastle upon Tyne rarely looks the same from one job to the next.
Yards, quays and terminals for gauging on the Tyne and Tees
At the Hebburn yard, gauging is planned around the docking programme. The yard's planners, the class surveyor and the owner's superintendent agree the TM plan, the team works through tanks and holds as they are cleaned and ventilated, and readings showing substantial corrosion go back to the surveyor and the yard as they are found, so steel renewal can be scoped while the ship is still in dock. Shell plating is reached from the dock floor, and the double bottom is usually the critical path.
On the river quays and at Teesport, work is in service. Car carriers at the Port of Tyne berth for loading and sail on schedule, so the scope is chosen for what can be reached in that time. Offshore and construction vessels lying in the river between projects can be gauged without that pressure, including the deck foundations for cranes, A-frames and cable carousels that see heavy cyclic load. Chemical tankers at the Tees jetties are worked within each terminal's permit system, which usually means deck and piping alongside and tank entry only in a gas-free window. Offshore vessel inspection on the river quays is the most flexible work in the region, because the ship has nowhere to be.
- Hebburn ship-repair yard drydocks — a tank-by-tank TM programme run to the docking schedule, with findings passed to the yard while there is still time to renew.
- Port of Tyne vehicle terminal — ramps, hinge lugs, hoistable decks and weather-deck plating on car carriers during loading.
- North Shields ferry terminal — vehicle-deck, ramp and bow structure checks on the Amsterdam ro-pax, timed around the ship's port stay.
- River quays for offshore and construction vessels — crane, A-frame and carousel foundation crack detection and deck gauging between projects.
- Teesport and the Tees jetties — deck and piping gauging on chemical and product tankers and bulk carriers, under each terminal's permit rules.
- Port of Blyth and Port of Sunderland — in-service gauging on offshore wind support vessels and bulk and general cargo ships.
Thickness measurement through the survey cycle at Newcastle upon Tyne
How much steel has to be gauged depends on which survey the ship is due for, its type and its age. The pattern below is the usual one under IACS unified requirements; the attending surveyor and the class rules for the ship decide the final extent. For a ship calling at Newcastle upon Tyne, we agree the programme with the class and the owner before the team mobilises.
| Survey | When it falls | What the thickness measurement usually covers |
|---|---|---|
| Annual survey | Every year, within three months of the anniversary date | General examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey. |
| Intermediate survey | In place of the second or third annual survey | Suspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age. |
| Renewal survey No. 1 | Around 5 years | The first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal. |
| Renewal survey No. 2 | Around 10 years | Wider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey. |
| Renewal survey No. 3 | Around 15 years | Extensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal. |
| Renewal survey No. 4 and later | Around 20 and 25 years | Gauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme. |
| Docking survey | Twice in each five-year period | Bottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged. |
Regulation and market drivers on England's north-east coast
Both rivers fall within the North Sea SOx Emission Control Area, where the sulphur cap is 0.10%. Car carriers and ferries on North Sea routes have worked to the 0.10% limit since it took effect in the ECA in 2015, and scrubber piping on the ships that fitted systems is now well into its service life. Port state control is the Maritime and Coastguard Agency's job here as elsewhere in the UK: the country left the EU but not the Paris MoU, and inspects on that basis under its own legislation.
The market here is driven by energy and by the region's manufacturing exports. Offshore wind farms off the north-east coast and in the southern North Sea bring construction, cable and service vessels into the river; the subsea engineering cluster on the Tyne keeps construction vessels calling; and car exports keep a regular stream of car carriers on the river. Teesside's chemical and process industries add tankers to the mix. The Tyne also has a long P&I connection: the North of England P&I Association was founded in Newcastle, and the club formed by its merger, NorthStandard, still works from the city, so condition questions on older ships are often asked here.
Ships trading to Newcastle upon Tyne are inside a sulphur emission control area, where fuel must not exceed 0.10% sulphur unless an exhaust gas cleaning system (scrubber) is fitted. Scrubber wash-water piping, the overboard discharge and the hull penetration around it are among the fastest-corroding parts of a modern ship, so they belong in the gauging scope at every docking and, on open-loop systems, between dockings.
Typical thickness gauging jobs in Newcastle and on the Tyne
Tyne work ranges from full survey gauging in dock to short scheduled calls. For yard jobs we agree the TM plan with the class surveyor; for in-service jobs we fit the scope to the ship's time alongside, using repeat calls where the ship runs a regular service. For vessels lying in the river between energy projects, a full tank and foundation programme can be worked through while the ship is idle.
- Renewal survey gauging on the Tyne for a cruise ship or ferry in drydock at Hebburn, covering ballast tanks, double bottoms and sea-water piping, with findings marked for the yard.
- Car carrier inspection on the Tyne during loading: stern ramp plating UT, MPI at hinge lugs and ramp-wire sheave foundations, and weather-deck readings.
- Offshore construction vessel lying in the Tyne between wind-farm campaigns: magnetic particle testing of crane pedestal and A-frame foundation welds, with deck gauging alongside.
- Thickness measurement on Teesside: deck, cargo piping and accessible tank gauging on a chemical tanker at a Tees jetty ahead of its intermediate survey.
- Pre-docking steel estimate on the Amsterdam ro-pax, split across consecutive port stays at North Shields, ahead of its annual refit at a yard.
How a thickness measurement job runs at Newcastle upon Tyne
The sequence for a thickness measurement job at Newcastle upon Tyne is short and written down, so the yard, the surveyor and the superintendent know who arranges what.
Newcastle International Airport is the usual arrival point, with connections through London and European hubs; Teesside International Airport serves the Tees side on a smaller route network. Yard, terminal and quay access is ISPS-controlled, and passes are arranged in advance by the ship's agent or, for dockings, by the yard. Our technicians travel from India on UK visas, so for docking work we lock in dates as soon as the yard confirms the slot, and for in-service work we use the ferry timetable or car carrier rotation to pick the call.
- Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
- We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
- Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
- Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
- Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
- The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.
Who does the work, and when class approval applies
We send the team from India to the ship for each job rather than keeping staff at the port, and plan the mobilisation around visas and the vessel's itinerary. The work is planned and supervised by the founder, our Responsible NDT Level III (ASNT NDT Level III in UT, RT, MT, PT and VT, with more than eleven years of international field experience). Technicians hold certification under the company's written practice to ASNT SNT-TC-1A; Atlantis is ISO 9001 and ISO 14001 certified.
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Governing codes and standards
- IACS UR Z7 hull classification surveys
- IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
- IACS UR Z17 approval of service suppliers
- SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
- MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
- The rules of the vessel's classification society
What you receive
- Thickness measurement report on the class formats, with sketches
- Summary of substantial and excessive corrosion against allowable margins
- Pitting and grooving records with depth and extent
- Piping wall-thickness tables with isometric sketches
- Magnetic particle or penetrant crack-detection reports
- Gauge calibration records and technician certificates
Industries served
- Pure car and truck carriers
- Ro-pax ferries
- Offshore construction and cable-lay vessels
- Cruise ships in refit
- Chemical and product tankers
- Bulk carriers
- Offshore wind service vessels
Frequently asked questions
Do you work at the Hebburn ship-repair yard?
Yes, on behalf of the shipowner or manager whose vessel is docked there. The preparation happens before the ship reaches the Tyne: the TM plan is settled with the attending class surveyor, and the superintendent books staging, access and a tank-cleaning order with the yard. During the docking, areas of substantial or excessive corrosion are reported and marked as they are found, so renewal can be decided before undocking rather than after.
Can one trip cover the Tyne and Teesside?
Yes, where schedules allow. The Tyne, the Wear, Blyth and the Tees are all within reach by road, so a team mobilised for a docking at Hebburn can also take an in-service job on a tanker at Teesport or a wind vessel at Blyth. Each ship's agent handles its own passes, so we line up boarding times between them before the team leaves India.
Is thickness gauging useful for offshore construction vessels between projects?
Yes. Between campaigns a construction vessel's deck can be cleared and its tanks emptied, which rarely happens during a project. That is the time to gauge working-deck plating under heavy equipment, crack-test crane, A-frame and carousel foundations, and take readings in ballast tanks that are full for most of a campaign. Findings can then be repaired before the next mobilisation rather than during it.
Are North Sea ferries still worth checking for scrubber piping?
If the ferry is scrubber-fitted, yes. North Sea ferries have operated under the 0.10% sulphur ECA limit since 2015, and some owners fitted scrubbers to keep using heavier fuel. After years of service, the wash-water and overboard lines are due for a wall-thickness check, ideally before the annual refit so any renewal can be planned into it rather than handled as a defect.
Does thickness measurement at Newcastle upon Tyne need class approval?
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Planning a survey or a drydock?
Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
Request a QuoteRequest a ship gauging quote
Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
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