Maritime inspection · Croatia

Ultrasonic Thickness Gauging for Ships Calling at Zadar

Zadar is the gateway to the northern Dalmatian islands, with a busy ferry harbour in the old city and a modern cargo and passenger port at Gaženica, a few kilometres to the south-east. Island ferries, ro-pax ships to Italy, cruise vessels and general cargo ships all call. Atlantis NDT sends gauging technicians from India to Zadar, working alongside, at a lay-by berth or from a launch at anchor.

Two ports for two kinds of ship

The old harbour handles island ferries close to the city, while Gaženica takes larger ro-pax, cruise and cargo ships, so the access and the working windows differ depending on where the ship is berthed.

Ferries that run on tight rotas

Island services around Ugljan, Pašman, Dugi Otok and the outer islands keep ferries moving most of the day, and gauging is best planned around overnight stops or winter lay-up.

No large drydock on the spot

Zadar is a port for passenger and cargo calls rather than heavy repair, so docking surveys usually take place at a yard elsewhere on the Adriatic, with pre-docking gauging done here.

Inspection services for ships at Zadar

Each service has its own page with the method, the class requirements and what the report contains.

Ultrasonic Thickness Measurement (UTM)

Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.

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Special Survey Thickness Measurement

Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.

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CAS (Condition Assessment Scheme)

Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.

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CAP Thickness Measurement

Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.

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ESP Gauging

Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.

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Hull Structural Integrity

Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.

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Ship Piping Inspection

Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.

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Scrubber Piping Inspection

EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.

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IHM (Inventory of Hazardous Materials)

IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.

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Marine NDT Services

Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.

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The port of Zadar: the old harbour, Gaženica and the island channels

Zadar occupies a narrow peninsula on the Dalmatian coast, facing a chain of long, thin islands that shelter the Zadar channel. The port is managed by the Zadar Port Authority and works from two main areas. The old harbour at the city is used by the local ferry lines and smaller craft, and its quays sit within sight of the old town walls. The newer Gaženica port, built south-east of the centre to take heavier traffic away from the historic waterfront, has deeper berths, space for vehicles and cargo, and a terminal for passengers. Most large ships now use Gaženica, while the old harbour keeps the short-hop island services.

The mix of traffic is distinctly Adriatic. National ferry company vessels run to Ugljan, Pašman, Dugi Otok, Iž, Molat and other islands; ro-pax ferries have connected Zadar with Ancona in Italy; cruise ships visit in season; and general cargo ships, timber carriers and the occasional bulk vessel use Gaženica's cargo quays. Inshore, marinas and charter fleets fill the waters, but these craft are small and sit outside the scope of ship gauging. Winter timetables are lighter, so ferry operators often use the quieter months for maintenance, and that is the period when thickness gauging on island vessels is easiest to arrange without disrupting service.

The channel between the mainland and the islands is sheltered but narrow in places, and the strong north-easterly bora and the southerly jugo both influence berthing and boat transfers. Anchorage is possible off the port for ships that arrive ahead of their berth time or are waiting for orders, and launches reach those ships through the agent. The tidal range is small, so ships alongside rise and fall very little during a shift. Because the port is built for movement rather than for lay-up, a ship staying for several days in Zadar is the exception, and any job that needs more than a call-day window should be planned with the operator in advance.

Where gauging can happen at Zadar

At Gaženica, the large passenger and cargo berths give the best access in Zadar. A ro-pax ship waiting between sailings, or a cargo ship alongside after discharge, can have decks, ramps, ballast tanks and holds measured while the crew and the ship's engineers prepare spaces for entry. The terminal operator and the ship's agent control access, and gauging has to fit around loading, bunkering and the ship's own safety routines. Where a ship stays overnight, a more thorough programme becomes realistic.

The old harbour is better suited to smaller ferries and lay-overs, where the vessel is idle for a few hours or longer in winter. Full docking survey work usually requires a yard, and Zadar is not set up as a repair port, so owners point their ferries to a yard further along the coast or across the Adriatic. In those cases, pre-docking gauging in Zadar gives the yard a realistic steel estimate before the ship sails, and a return visit after the yard period can confirm that renewed plating and repaired areas meet the agreed values.

  • Gaženica passenger berths — vehicle decks, ramps, stern doors and ballast tanks on ro-pax and large ferries between sailings
  • Gaženica cargo quays — holds, hatch covers and tank tops on general cargo and timber ships after discharge
  • Old harbour ferry quays — island ferries on overnight stops or winter lay-up, with decks, voids and ballast tanks gauged
  • Cruise berths at Gaženica — scrubber piping and technical spaces during a call day
  • Zadar roads anchorage — launch access for pre-purchase and pre-docking condition gauging on waiting ships
  • Pre- and post-yard visits — gauging before a ferry leaves for its docking and again once repaired areas are complete

Thickness measurement through the survey cycle at Zadar

Class rules set the survey cycle, and the cycle sets how much gauging a ship needs. A superintendent planning a call at Zadar usually knows which survey is due; the table shows what the thickness measurement for each one typically involves. The exact extent comes from the class rules for the ship type and the surveyor attending, so the thickness measurement programme is agreed with the class before work starts.

SurveyWhen it fallsWhat the thickness measurement usually covers
Annual surveyEvery year, within three months of the anniversary dateGeneral examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey.
Intermediate surveyIn place of the second or third annual surveySuspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age.
Renewal survey No. 1Around 5 yearsThe first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal.
Renewal survey No. 2Around 10 yearsWider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey.
Renewal survey No. 3Around 15 yearsExtensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal.
Renewal survey No. 4 and laterAround 20 and 25 yearsGauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme.
Docking surveyTwice in each five-year periodBottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged.

Regulation, ferry safety and the Dalmatian trade

Foreign-flag ships in Zadar are subject to port state control under the Paris MoU, with inspections carried out by Croatian officers under the harbour master's authority for the Zadar area. Domestic ferries and ro-pax ships also fall under the EU rules for passenger ships on scheduled routes, with regular surveys of structure, watertight integrity and vehicle decks. Corrosion at ramp hinges, drain lines and ballast tank boundaries is a frequent finding on older ferries, so owners use gauging to see how much margin remains before the next survey.

The EU Ship Recycling Regulation requires an Inventory of Hazardous Materials for larger ships calling at EU ports, and ships above the size thresholds come under EU ETS and FuelEU Maritime. For island ferry fleets, many of them decades old, steel condition is the main factor in deciding whether to renew plating, refit, or replace. Zadar's economy depends on tourism and on trade with the islands, so cargo ships calling here tend to carry building materials, timber and general goods rather than heavy bulk. Local knowledge of the ferry rotas helps us plan, because a ferry that sits idle for three hours at midday is a different opportunity from one that leaves every ninety minutes.

Since 1 May 2025 the whole Mediterranean has been a sulphur emission control area, so ships calling at Zadar burn 0.10% sulphur fuel or run a scrubber. Scrubber wash-water piping, the overboard discharge and the hull penetration around it corrode quickly in service and are worth adding to the gauging scope at every docking.

Typical thickness gauging jobs in Zadar

Zadar jobs mirror the port's traffic. Ferry operators want vehicle decks, ramps and ballast tanks gauged in winter or during overnight stops; cargo owners want hatch covers, coamings and holds checked after discharge; owners planning a docking elsewhere want a measured steel estimate in advance. We agree sequence and reporting with the superintendent so that the readings suit class formats and the yard's planning needs.

  • Winter gauging of an island car ferry at the old harbour: vehicle deck, ramp hinges, drain lines, voids and ballast tanks
  • Ro-pax stern door and vehicle deck readings at Gaženica between Ancona sailings, closing out items noted at the last annual survey
  • Pre-docking steel estimate on a ferry before she sails to a yard on the Adriatic, covering bottom-adjacent tanks accessible afloat
  • Hatch covers and tank tops on a general cargo ship after discharge at a Gaženica quay, in preparation for an intermediate survey
  • Follow-up gauging after yard repairs, confirming that renewed plates and local repairs meet the measured values the owner expects

How a thickness measurement job runs at Zadar

A gauging job at Zadar runs the same way whatever the ship type. The sequence below is what the superintendent, the attending surveyor and the yard can expect from us.

Zadar Airport has seasonal European services, and Zagreb offers year-round connections with a motorway running down to the coast; Split is also reachable by road. The ship's agent or the ferry operator arranges terminal access at Gaženica and the old harbour, and books launches for ships at anchor. The team travels from India on Schengen visas, so the visa schedule sets the earliest start date. Because ferries run tight rotas, the exact working window should be confirmed with the operator as soon as it is fixed.

  • Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
  • We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
  • Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
  • Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
  • Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
  • The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.

Who does the work, and when class approval applies

Atlantis mobilises its inspection team from India to the vessel, for each job. There is no office or agent at the port; the team travels to the ship, which is why the planning step comes first. Work is planned and supervised by our Responsible NDT Level III, the founder, who holds ASNT NDT Level III in UT, RT, MT, PT and VT and has more than eleven years of international field experience. Technicians are qualified and certified under the company's written practice to ASNT SNT-TC-1A, and Atlantis is certified to ISO 9001 and ISO 14001.

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Governing codes and standards

  • IACS UR Z7 hull classification surveys
  • IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
  • IACS UR Z17 approval of service suppliers
  • SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
  • MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
  • The rules of the vessel's classification society

What you receive

  • Thickness measurement report on the class formats, with sketches
  • Summary of substantial and excessive corrosion against allowable margins
  • Pitting and grooving records with depth and extent
  • Piping wall-thickness tables with isometric sketches
  • Magnetic particle or penetrant crack-detection reports
  • Gauge calibration records and technician certificates

Industries served

  • Island passenger and vehicle ferries
  • Ro-pax ferries to Italy
  • Cruise ships
  • General cargo ships
  • Timber carriers
  • Small bulk carriers
  • Tugs and workboats

Frequently asked questions

Can ferries be gauged between sailings in Zadar?

In many cases yes, if the stop is long enough. A midday or overnight lay-over gives time for vehicle decks, ramps and any ballast tank the crew has made safe. We agree the scope with the operator beforehand so that the highest-priority areas are gauged first and nothing is left half done when the ferry sails.

Is there a drydock in Zadar for ferries?

Zadar is a passenger and cargo port rather than a repair port, so docking surveys are normally done at a yard elsewhere on the Adriatic. We carry out the pre-docking gauging in Zadar, so the yard has a steel estimate before the ship arrives, and can return afterwards to check repaired areas.

What is the difference between Gaženica and the old harbour for gauging?

Gaženica has deeper berths and more room for staging, and larger ships stay longer there, so it suits fuller programmes. The old harbour suits smaller island ferries and winter lay-up. The agent confirms which berth the ship will use and what access the terminal allows.

Does wind affect work in Zadar?

It can. A strong bora can interrupt launch transfers and make staging on open decks unsafe, so we keep a spare day in the plan for ships at anchor. Work inside tanks and holds, or alongside in the lee of the quay, is less affected.

Does thickness measurement at Zadar need class approval?

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Planning a survey or a drydock?

Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.

Request a Quote

Request a ship gauging quote

Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.








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