Maritime inspection · Italy
Ship Thickness Measurement in Venice and Porto Marghera
Commercial shipping in Venice means Porto Marghera, the industrial port on the mainland edge of the lagoon, reached through the Malamocco inlet. Chemical and product tankers, bulk carriers, general cargo ships and ro-pax ferries at Fusina all work within the lagoon's draught and tidal limits. An Atlantis NDT ultrasonic thickness measurement team travels from India to gauge them at berth, with the work planned around the cargo window and the lagoon's access constraints.
Chemical and product tanker berths
Porto Marghera's petrochemical berths and the Eni biorefinery bring chemical and product tankers that fall under the ESP regime, so chemical tanker thickness gauging of ballast tanks, cofferdams and deck piping is a steady Venice request.
Long stays alongside in the lagoon
Pilotage, tugs and tidal planning for the Malamocco–Marghera channel mean ships rarely make quick calls, which usually leaves a full working day or more at berth to complete a defined gauging scope.
Mid-size tonnage behind the inlets
Channel and draught limits keep lagoon traffic to handysize bulk carriers, product and chemical tankers, feeder container ships and ro-pax ferries, which shapes both the survey regimes involved and the size of a typical job.
Inspection services for ships at Venice
Each service has its own page with the method, the class requirements and what the report contains.
Ultrasonic Thickness Measurement (UTM)
Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.
ExploreSpecial Survey Thickness Measurement
Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.
ExploreCAS (Condition Assessment Scheme)
Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.
ExploreCAP Thickness Measurement
Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.
ExploreESP Gauging
Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.
ExploreHull Structural Integrity
Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.
ExploreShip Piping Inspection
Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.
ExploreScrubber Piping Inspection
EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.
ExploreIHM (Inventory of Hazardous Materials)
IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.
ExploreMarine NDT Services
Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.
ExploreThe port of Venice: Porto Marghera, Fusina and the lagoon
Venice's commercial port is not in the historic city but at Porto Marghera, the industrial zone on the mainland side of the lagoon, together with the passenger terminals of the Marittima and the ro-ro terminal at Fusina. The North Adriatic Sea port system also includes Chioggia at the southern end of the lagoon. Merchant ships enter through the Malamocco inlet and follow the Malamocco–Marghera channel to the industrial basins, where berths serve petroleum products, chemicals, agricultural and other dry bulk, containers and general cargo.
Two features of the lagoon shape inspection here. First, draught and channel limits keep ships smaller than at open-sea Adriatic ports: handysize bulk carriers, product and chemical tankers, feeder container ships and general cargo ships rather than the largest classes. Second, the MOSE mobile barriers, raised at the three lagoon inlets when high tides are forecast, temporarily stop ship movements through the inlets. Port schedules absorb this, but a departure can move by hours, which often gives a gauging team useful extra time alongside and occasionally takes some away, so the plan has to be prioritised. For thickness gauging in Porto Marghera, the practical result is a job sized to a mid-size ship with a full working day alongside.
The cargo mix explains the inspection demand. Porto Marghera's petrochemical and chemical berths, and the Eni biorefinery in the industrial zone, bring chemical and product tankers whose ballast tanks, cofferdams and deck piping need regular gauging, and whose ESP status means renewal surveys from the third onward include extensive measurement of tank structure. Dry bulk berths add hold and topside tank work on bulk carriers once cargo is out. Cruise traffic has changed since 2021, when large cruise ships were barred from St Mark's Basin and the Giudecca Canal; smaller ships still use the passenger terminals, and Fincantieri's Marghera yard continues to build large cruise ships in the industrial zone.
Where gauging happens in Venice and the lagoon ports
Almost all gauging in Venice is done afloat at the commercial berths of Porto Marghera. Tanker berths in the petrochemical area allow deck, piping and ballast tank gauging during cargo operations under the terminal's permit rules, while dry bulk and general cargo quays give access to holds and hatch covers once discharge is complete. Because transits depend on pilotage, tugs and the tide, ships tend to stay alongside for whole working days, and a well-planned job can cover a meaningful part of a survey programme without delaying sailing.
Ro-pax ferries and ro-ro ships use the terminal at Fusina on the mainland edge of the lagoon, and the remaining cruise traffic uses the Marittima terminals. Chioggia, at the southern end of the lagoon, handles smaller general cargo and bulk ships. Large drydockings are often booked at yards elsewhere in the Adriatic or the Mediterranean, and a pre-docking survey in Marghera gives the chosen yard firm steel estimates before the ship sails. Access to every berth runs through the ship's agent, who arranges ISPS passes and the inductions the chemical and petroleum terminals require.
- Petrochemical and chemical berths, Porto Marghera — gauging of ballast tanks, cofferdams, main deck and cargo and ballast piping on chemical and product tankers during cargo operations
- Dry bulk quays, Porto Marghera — after discharge of agricultural or other dry bulk cargo, hold frames, topside tanks, hatch covers and coamings on handysize bulk carriers
- Container and multipurpose terminals, Porto Marghera — readings on feeder and multipurpose ships, mainly ballast tanks, hatch covers and the scrubber discharge line where fitted
- Fusina ro-ro terminal — vehicle deck, ramp and ballast tank gauging on ro-pax and ro-ro ships while they lie alongside between sailings
- Marittima passenger terminals — the smaller cruise ships that still call, gauged during turnaround on their scrubber lines and items carried over from the last survey
- Chioggia — gauging on smaller general cargo and bulk ships at the southern lagoon port, combined with Marghera work in a single mobilisation
Thickness measurement through the survey cycle at Venice
Class rules set the survey cycle, and the cycle sets how much gauging a ship needs. A superintendent planning a call at Venice usually knows which survey is due; the table shows what the thickness measurement for each one typically involves. The exact extent comes from the class rules for the ship type and the surveyor attending, so the thickness measurement programme is agreed with the class before work starts.
| Survey | When it falls | What the thickness measurement usually covers |
|---|---|---|
| Annual survey | Every year, within three months of the anniversary date | General examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey. |
| Intermediate survey | In place of the second or third annual survey | Suspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age. |
| Renewal survey No. 1 | Around 5 years | The first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal. |
| Renewal survey No. 2 | Around 10 years | Wider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey. |
| Renewal survey No. 3 | Around 15 years | Extensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal. |
| Renewal survey No. 4 and later | Around 20 and 25 years | Gauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme. |
| Docking survey | Twice in each five-year period | Bottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged. |
Regulation, emissions and market context in the Venice lagoon
Port state control at Marghera and Chioggia is carried out by the Italian Coast Guard under the Paris MoU. Chemical tankers are surveyed under IACS UR Z10.3 and product tankers under Z10.1 or Z10.4, and for these ESP ships the third renewal survey and those after it bring extensive gauging of cargo and ballast tank structure. Chemical tankers often have stainless steel cargo tanks that change little over a ship's life, while the mild-steel ballast tanks, cofferdams and deck structure carry the corrosion; the gauging effort follows the steel, not the tank count.
Ships crossing the lagoon inlets have sailed within the Mediterranean SOx ECA from its start date of 1 May 2025, which means 0.10% sulphur fuel or a scrubber meeting the same emission limit. Rules on open-loop wash-water discharge differ between ports and coastal states, so masters confirm local requirements through the agent before arrival, and scrubber overboard piping benefits from regular wall-thickness checks whatever mode the system runs in. EU ETS, applying to shipping since 2024, and FuelEU Maritime, since 2025, bear on older handysize bulk carriers and product tankers, where the decision to keep, sell or recycle a ship often turns on the condition of its steel.
Since 1 May 2025 the whole Mediterranean has been a sulphur emission control area, so ships calling at Venice burn 0.10% sulphur fuel or run a scrubber. Scrubber wash-water piping, the overboard discharge and the hull penetration around it corrode quickly in service and are worth adding to the gauging scope at every docking.
Typical thickness gauging jobs in Venice and Porto Marghera
Venice jobs are almost always at berth in Porto Marghera, with the ship working cargo. The lagoon's pilotage and tidal planning usually mean the ship stays alongside for a full working day or more, so the team can cover a defined block of tanks and decks with time to re-measure anything doubtful. Scope, permits and the reporting format are fixed with the superintendent before anyone travels from India.
- ESP thickness measurement of a chemical tanker's ballast tanks and cofferdams at a Marghera chemical berth, ahead of its third renewal survey
- Hold and topside tank gauging on a handysize bulk carrier after grain discharge, closing out substantial corrosion items noted at the last annual survey
- Vehicle deck and stern ramp gauging on a ro-pax ferry at Fusina, completed in the hours between arrival and the next departure
- Pre-docking gauging of a product tanker's main deck and ballast tanks at Marghera, so the repair yard can plan steel renewal before the ship sails
- Scrubber overboard pipe wall-thickness survey on a feeder container ship at a Marghera terminal, repeated on later calls to trend the rate of loss
How a thickness measurement job runs at Venice
Most of the work on a Venice job happens before the team boards: scope, plan and access are settled first, so the time on board goes on measurement.
Venice Marco Polo Airport is on the mainland edge of the lagoon, close to Porto Marghera, and Treviso airport adds further European connections. Porto Marghera is reached by road rather than by water, which makes equipment handling simpler than anywhere in the historic city. The ship's agent arranges ISPS access and terminal inductions for the chemical and petroleum berths, which apply their own safety rules. Travel for our Indian technicians is on Schengen visas, and we fix flights once the ship's lagoon transit is confirmed, since tides and barrier closures can shift arrival times.
- Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
- We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
- Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
- Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
- Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
- The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.
Who does the work, and when class approval applies
The inspection team is mobilised from India for each job; nobody is stationed at the port, so mobilisation is planned against the vessel's schedule and visa lead times. Our founder and Responsible NDT Level III, who holds ASNT NDT Level III in UT, RT, MT, PT and VT and has over eleven years of international field experience, plans and supervises the work. Technicians are certified under the company's written practice to ASNT SNT-TC-1A, and the company holds ISO 9001 and ISO 14001 certification.
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Governing codes and standards
- IACS UR Z7 hull classification surveys
- IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
- IACS UR Z17 approval of service suppliers
- SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
- MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
- The rules of the vessel's classification society
What you receive
- Thickness measurement report on the class formats, with sketches
- Summary of substantial and excessive corrosion against allowable margins
- Pitting and grooving records with depth and extent
- Piping wall-thickness tables with isometric sketches
- Magnetic particle or penetrant crack-detection reports
- Gauge calibration records and technician certificates
Industries served
- Chemical tankers
- Product tankers
- Bulk carriers
- General cargo ships
- Feeder and multipurpose container ships
- Ro-pax ferries
- Cruise ships
Frequently asked questions
Do MOSE barrier closures affect a gauging job in Porto Marghera?
They can affect the ship's arrival and departure, not the gauging itself. When the barriers are raised at the lagoon inlets, transits pause until they are lowered again. A delayed departure usually gives extra time alongside; a delayed arrival can compress the window. We keep the scope prioritised so that the most important spaces are measured first whatever happens to the schedule.
Can you gauge stainless steel cargo tanks on a chemical tanker?
Yes. Ultrasonic gauges measure stainless steel once calibrated for it, although stainless cargo tanks rarely show significant wastage. The structure that usually needs attention on a chemical tanker is the mild-steel ballast tanks, cofferdams, deck plating and piping. We plan readings to meet the class requirements for the ship's survey and put the effort where corrosion is likely.
Is hull gauging in Venice possible on cruise ships after the 2021 restrictions?
Yes, on the ships that still call. Large cruise ships no longer pass through St Mark's Basin and the Giudecca Canal, but smaller ships continue to use the passenger terminals. Gauging on them is done during turnaround and usually targets scrubber piping, void spaces and items carried over from the previous survey.
Where do ships from Venice go for drydock gauging?
Wherever the owner books the docking, often a yard elsewhere in the Adriatic or the Mediterranean. We can gauge the ship in Marghera beforehand to give the yard steel estimates, then mobilise the same team to the yard for the full programme, so the readings stay consistent from first estimate to final report.
Does thickness measurement at Venice need class approval?
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Planning a survey or a drydock?
Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
Request a QuoteRequest a ship gauging quote
Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
Speak to an ASNT NDT Level III
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