Maritime inspection · Spain
Palma de Mallorca Hull Gauging: Ultrasonic Thickness Measurement for Ferries, Cruise Ships and Superyachts
Palma is the main gateway of the Balearic Islands: a ferry hub for the Spanish mainland, a stop on most western Mediterranean cruise itineraries and the busiest superyacht refit centre in the region. Ships here run on island timetables, and a docking is usually fitted into a quiet winter gap. Atlantis NDT sends an ultrasonic gauging team out from India to the vessel, working to the refit plan, the owner's brief and the attending surveyor's format.
Winter refit window for island ferries
Ro-pax ships serving the Balearic routes thin out their schedules after the summer peak, and the off-season is when docking and renewal survey gauging gets booked. Readings taken early set the steel scope before the yard is committed.
Large yachts and workboats under one plan
Palma refits yachts above commercial-ship size as well as merchant tonnage. Where a yacht is classed, hull, tank and shell readings follow the same ultrasonic method and the same report layout as any ship.
Cruise turnaround days in a compact port
Cruise ships alongside for a day let scrubber wash-water lines, sea-water piping and technical void spaces be gauged while passengers are ashore and engine-room crews have time to give access.
Inspection services for ships at Palma
Each service has its own page with the method, the class requirements and what the report contains.
Ultrasonic Thickness Measurement (UTM)
Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.
ExploreSpecial Survey Thickness Measurement
Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.
ExploreCAS (Condition Assessment Scheme)
Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.
ExploreCAP Thickness Measurement
Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.
ExploreESP Gauging
Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.
ExploreHull Structural Integrity
Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.
ExploreShip Piping Inspection
Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.
ExploreScrubber Piping Inspection
EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.
ExploreIHM (Inventory of Hazardous Materials)
IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.
ExploreMarine NDT Services
Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.
ExploreThe Port of Palma: island ferries, cruise ships and a yacht-refit coast
The Port of Palma lies along the northern shore of the Bay of Palma on the south-west coast of Mallorca, and is run by the Autoritat Portuària de Balears, which also administers the other main Balearic ports. The harbour is a long string of quays stretching along the bay front, with ferry berths close to the city, cruise berths at the outer piers and a commercial and cargo area further towards the western side. Almost everything that reaches the islands by sea in volume passes through here, which gives the port a steady base of vehicle ferries, ro-ro cargo ships and supply vessels all year round.
Passenger traffic defines the port. Fast and conventional ro-pax ferries link Palma with Barcelona, Valencia, Ibiza and Menorca, and the summer timetable is far busier than the winter one. Cruise ships on western Mediterranean loops call in large numbers from spring to late autumn, and some lines use Palma as a turnaround port, which means ships come back to the same berth on a fixed weekly pattern. Alongside this sits a large yacht and superyacht community, with refit yards, marinas and brokers concentrated around the bay. Bunker barges, tugs, pilot boats and tourist craft complete a harbour where merchant and leisure shipping share the same water.
For thickness gauging the seasonal rhythm matters more than anything else. In July a ferry cannot be spared, while in January the same ship may be idle for days. That makes winter the natural window for renewal and intermediate surveys, and it explains why enquiries in Palma often arrive in the autumn, once the operator has decided which ships will dock. The bay is sheltered from most of the prevailing weather, though a southerly swell can make anchorage work and launch boarding awkward, and the northerly tramontana is felt on the quays. Large cruise ships and big ferries take most of the berthing space in summer, so any plan that needs a quay for several days is best agreed with the port well before the season starts.
Quays, repair berths and refit yards around the Bay of Palma
Structured gauging in Palma happens either at a repair quay, where a ship lies afloat while spaces are cleaned and opened, or at one of the yards that handle larger yachts and workboats on slipways and hoists. Ferries and commercial ships generally take their major dockings at yards on the mainland, so in Palma the common job is an afloat survey: ballast tanks, void spaces, vehicle deck plating, ramps and stern doors measured ahead of the mainland docking, giving the yard a steel list to plan against before the ship arrives.
Cruise ships and ferries on fixed rotations can be gauged in stages. A cruise ship returning every week gives a technician access to the same scrubber and sea-water piping on successive turnaround days, and the readings are compiled into one report for the superintendent. Yacht work follows the refit schedule of the yard, with the team arriving once the hull has been stripped back and the tanks are opened. Ships at anchor in the bay are reached by launch arranged through the agent, which is the usual route for pre-purchase and on-hire condition gauging; because a southerly swell can stop boarding, the plan needs a spare day. All equipment travels with the technicians, so no shore gauge or staging is requested from the port.
- Ferry berths along the city waterfront: vehicle deck, ramp, stern door and ballast tank gauging between sailings during the winter timetable
- Cruise berths at the outer piers: scrubber wash-water, overboard and sea-water piping gauged on turnaround days, repeated across visits where the ship returns weekly
- Repair quays in the commercial harbour: afloat gauging of tanks and voids opened for yard work, ahead of or after a docking elsewhere
- Refit yards for large yachts and workboats: hull, tank and shell gauging planned around stripping, blasting and recoating
- Anchorage in the Bay of Palma: pre-purchase and charter on-hire or off-hire condition gauging by launch, with a margin for swell
Thickness measurement through the survey cycle at Palma
Every renewal survey asks for more thickness measurement than the last, and for oil tankers, chemical tankers and bulk carriers the ESP Code adds close-up survey on top. The table is the usual shape of the work; the class rules and the surveyor set the exact extent, which is why the measurement plan for a job at Palma is agreed in writing before mobilisation.
| Survey | When it falls | What the thickness measurement usually covers |
|---|---|---|
| Annual survey | Every year, within three months of the anniversary date | General examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey. |
| Intermediate survey | In place of the second or third annual survey | Suspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age. |
| Renewal survey No. 1 | Around 5 years | The first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal. |
| Renewal survey No. 2 | Around 10 years | Wider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey. |
| Renewal survey No. 3 | Around 15 years | Extensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal. |
| Renewal survey No. 4 and later | Around 20 and 25 years | Gauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme. |
| Docking survey | Twice in each five-year period | Bottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged. |
Regulatory picture for ships using Palma
Spain is a Paris MoU state, and port state control on merchant ships calling at Palma is carried out by marine inspectors working for the Dirección General de la Marina Mercante through the local Capitanía Marítima. Ro-pax ferries and passenger ships are examined with particular care, and a record of recent thickness readings on vehicle decks, ramps and ballast spaces helps an operator show that wastage is understood and monitored. The Balearic Islands are inside the Mediterranean SOx Emission Control Area, which is why scrubber-fitted cruise ships and ferries keep their systems running at Palma and why the wash-water pipework is a recurring gauging target.
Island shipping also feels the effect of EU carbon rules. Shipping has been covered by the EU Emissions Trading System since 2024, and FuelEU Maritime has applied from 2025, so ferry operators weigh the future of older tonnage against newer replacements. A sale, a charter extension or a decision to keep a ship in service is easier when the steel condition is documented. Regular readings also support the EU Ship Recycling Regulation's requirement for an Inventory of Hazardous Materials, since an owner who knows the structure's condition plans end-of-life decisions with better information. Large yachts above commercial thresholds may fall under different rules from merchant ships, so we confirm with the owner which framework the readings serve.
Since 1 May 2025 the whole Mediterranean has been a sulphur emission control area, so ships calling at Palma burn 0.10% sulphur fuel or run a scrubber. Scrubber wash-water piping, the overboard discharge and the hull penetration around it corrode quickly in service and are worth adding to the gauging scope at every docking.
Typical thickness gauging jobs in Palma
Palma enquiries cluster around the end of the summer season, when operators decide which ships to dock and owners of yachts book winter refits. Most work is planned weeks ahead, with scope, spaces and report format agreed before the team travels. Where a ship will be docked elsewhere, we treat Palma as the place to collect data so that the yard has a realistic steel estimate in hand. Typical requests include:
- Pre-docking gauging of vehicle decks, ramps and ballast tanks on an island ferry during its winter lay-over, so the mainland yard can plan steel renewal before the ship arrives.
- Scrubber wash-water and overboard piping survey on a cruise ship that turns round at Palma every week, repeated across visits to trend wall loss.
- Hull and tank gauging on a classed superyacht during a refit, covering bottom shell, ballast tanks and engine-room structure once coatings are removed.
- Pre-purchase condition gauging of a coaster or ro-ro cargo ship at anchor in the bay, limited to spaces the crew can make safe for entry.
- Magnetic particle testing at stabiliser fins, ramp hinges and similar high-load details on a ferry after a bout of heavy weather.
How a thickness measurement job runs at Palma
The sequence for a thickness measurement job at Palma is short and written down, so the yard, the surveyor and the superintendent know who arranges what.
Palma de Mallorca Airport is close to the harbour and is linked to the main European hubs, so the technicians usually fly in from India through a Gulf or continental connection and reach the quay by road. Spain is part of the Schengen area, and Schengen visas have to be in hand before dates are fixed, so an early enquiry helps. Berth and terminal access, ISPS passes and launch bookings for the bay are arranged through the ship's agent, and yard access is agreed with the refit yard directly.
- Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
- We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
- Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
- Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
- Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
- The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.
Who does the work, and when class approval applies
We send the team from India to the ship for each job rather than keeping staff at the port, and plan the mobilisation around visas and the vessel's itinerary. The work is planned and supervised by the founder, our Responsible NDT Level III (ASNT NDT Level III in UT, RT, MT, PT and VT, with more than eleven years of international field experience). Technicians hold certification under the company's written practice to ASNT SNT-TC-1A; Atlantis is ISO 9001 and ISO 14001 certified.
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Governing codes and standards
- IACS UR Z7 hull classification surveys
- IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
- IACS UR Z17 approval of service suppliers
- SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
- MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
- The rules of the vessel's classification society
What you receive
- Thickness measurement report on the class formats, with sketches
- Summary of substantial and excessive corrosion against allowable margins
- Pitting and grooving records with depth and extent
- Piping wall-thickness tables with isometric sketches
- Magnetic particle or penetrant crack-detection reports
- Gauge calibration records and technician certificates
Industries served
- Ro-pax ferries and fast ferries
- Cruise ships
- Superyachts and large motor yachts
- Ro-ro cargo ships
- Coasters and general cargo ships
- Bunker tankers and barges
- Tugs, workboats and pilot craft
Frequently asked questions
When is the best season to book gauging in Palma?
Between the end of the summer peak and the start of the next season. Ferries and cruise ships are scheduled tightly from spring to autumn, while winter leaves gaps for docking and survey work. We suggest sending the planned dates as soon as they are fixed so that Schengen visas and travel can be organised.
Can you gauge a ferry afloat before it goes to a yard on the mainland?
Yes. Afloat gauging in Palma is a standard way to size steel work. We measure vehicle decks, ramps, stern doors and the tanks the crew can open, then give the owner and the chosen yard a plan of areas near the limits, so the docking scope is realistic before the ship sails.
Do you work on classed superyachts as well as merchant ships?
We gauge large classed yachts with the same ultrasonic method as merchant ships, covering shell, tanks and structure. The brief is agreed with the owner or captain and the attending surveyor, including which areas will be accessible once coatings have been removed and which tanks can be made safe for entry.
Can a cruise ship be gauged during a turnaround day?
Targeted work usually fits. Scrubber piping, sea-water lines and technical voids can be measured while passengers are ashore and the engine department makes space available. A full survey programme will not fit one day, so for larger scopes we spread the readings across several visits and produce a single report.
Does swell in the Bay of Palma stop anchorage work?
It can. A strong southerly swell makes launch boarding uncomfortable and sometimes impossible, so anchorage jobs carry a spare day in the plan. If the ship is going to berth soon, moving the gauging alongside is often the more reliable route.
Does thickness measurement at Palma need class approval?
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Planning a survey or a drydock?
Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
Request a QuoteRequest a ship gauging quote
Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
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