Maritime inspection · Spain

Hull Inspection in Valencia: Ship Thickness Gauging at Valenciaport and Sagunto

Valenciaport combines one of the Mediterranean's busiest container gateways with Balearic ro-pax services, car carriers loading vehicles built in eastern Spain and LNG carriers at Sagunto. Ships here range from mainline container vessels with tight berth windows to ferries that lie at their berths between evening sailings. We mobilise an ultrasonic thickness gauging team from India to Valencia, scoped to the berth window and the survey in hand — a scrubber piping check, a pre-docking tank survey or gauging ahead of an annual survey.

Matched to ferry maintenance periods

Balearic ro-pax ferries take their dockings and surveys outside the summer peak. We plan gauging into those windows so steel and piping findings arrive before the yard work begins, not halfway through it.

Scrubber piping inspection under the ECA

Ships running scrubbers on Spain's Mediterranean coast need regular checks of wash-water and overboard lines. We measure wall loss on accessible piping and shell penetrations and compare it with the previous set of readings.

Container, car carrier and gas carrier calls

From mainline box ships to LNG carriers at Sagunto, Valencia's traffic is mixed. Each ship type gets a scope that respects its terminal rules and berth time rather than a standard package.

Inspection services for ships at Valencia

Each service has its own page with the method, the class requirements and what the report contains.

Ultrasonic Thickness Measurement (UTM)

Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.

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Special Survey Thickness Measurement

Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.

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CAS (Condition Assessment Scheme)

Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.

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CAP Thickness Measurement

Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.

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ESP Gauging

Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.

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Hull Structural Integrity

Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.

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Ship Piping Inspection

Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.

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Scrubber Piping Inspection

EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.

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IHM (Inventory of Hazardous Materials)

IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.

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Marine NDT Services

Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.

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Valencia's port: container gateway, Balearic ferries and car exports

The Autoridad Portuaria de Valencia manages Valencia, Sagunto and Gandía under the Valenciaport name, and Valencia itself is one of the largest container ports in the Mediterranean. Unlike a pure transhipment hub, a large part of its box traffic is import and export cargo for Spain's interior, Madrid included, so container ships of every size share the quays with feeders and short-sea services. Three container terminals — MSC Terminal Valencia, CSP Iberian Valencia Terminal and APM Terminals Valencia — set the rhythm of the port, and mainline calls are planned to the hour.

Alongside the containers, Valencia has a substantial ro-pax and ro-ro trade. Ferries link the city with Palma, Ibiza and other Balearic ports, ro-ro services connect it with other Mediterranean ports, and car carriers load vehicles from the Ford plant at Almussafes and other Spanish factories. The Balearic ferries run hard in summer and take their dockings and annual surveys in the quieter months, when ultrasonic gauging can be fitted into a planned maintenance stop. Cruise ships call at the passenger terminals through much of the year. To the north, Sagunto handles steel, dry bulk and LNG carriers discharging at the regasification terminal, which brings gas carriers and their particular access rules into the same port community.

What makes Valencia distinctive for gauging is the mix of short and long stays. A mainline container ship may be alongside for less than a day, but ferries on Balearic rotations lie at their berths between evening departures, car carriers often wait at anchor for a berth, and ships in the port for repairs or between charters can stay considerably longer. The result is a port where the work is best matched to the ship type: tight piping or tank checks on container ships, structured programmes on ferries during their winter maintenance, and fuller scopes on vessels laid by alongside.

Where UTM in Valencia and Sagunto takes place

Most gauging in the Valencia port area happens at the berth. Container terminals allow work in spaces away from cargo operations, provided the ship's crew and the terminal's safety rules are satisfied, while the ferry and ro-ro berths in the inner harbour give longer, more predictable stays. Ship-repair firms in the port area carry out afloat repairs and maintenance, and gauging is often requested alongside them so that steel replacement and pipe renewal can be planned within the same stop rather than deferred to the next one.

Gas carriers at Sagunto need particular planning: terminal safety rules govern who can board and what equipment can be used, and cargo containment systems are outside the scope of ultrasonic thickness gauging, so typical requests are hull, ballast tank, deck and piping readings. For larger renewal scopes that need a drydock, owners of ships trading on the Spanish Mediterranean coast often combine data gathered in Valencia with a later docking elsewhere, and the gauging continues at the yard with the people who took the first readings. Ships waiting at the Valencia anchorage can be reached by launch for short, targeted jobs when the agent has arranged access.

  • MSC Terminal Valencia, CSP Iberian Valencia Terminal and APM Terminals Valencia — wash-water line, double-bottom tank and cofferdam gauging on container ships while cargo work continues
  • Ferry and ro-ro berths in the inner harbour — car-deck, ramp, ballast tank and piping gauging on Balearic ro-pax during lay-overs and winter maintenance
  • Vehicle terminal berths — gauging of ramps, car-deck structure and ballast tanks on car carriers loading Spanish-built vehicles for export
  • Sagunto LNG regasification terminal and bulk quays — hull, deck, ballast and piping readings on gas carriers and bulk carriers, within terminal permit rules
  • Valencia anchorage — targeted gauging on ships waiting for a berth, scheduled around launch access and the agent's port clearance
  • Cruise terminals — sea-water piping and void gauging on cruise ships during turnaround days, planned with the ship's technical department

Thickness measurement through the survey cycle at Valencia

Every renewal survey asks for more thickness measurement than the last, and for oil tankers, chemical tankers and bulk carriers the ESP Code adds close-up survey on top. The table is the usual shape of the work; the class rules and the surveyor set the exact extent, which is why the measurement plan for a job at Valencia is agreed in writing before mobilisation.

SurveyWhen it fallsWhat the thickness measurement usually covers
Annual surveyEvery year, within three months of the anniversary dateGeneral examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey.
Intermediate surveyIn place of the second or third annual surveySuspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age.
Renewal survey No. 1Around 5 yearsThe first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal.
Renewal survey No. 2Around 10 yearsWider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey.
Renewal survey No. 3Around 15 yearsExtensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal.
Renewal survey No. 4 and laterAround 20 and 25 yearsGauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme.
Docking surveyTwice in each five-year periodBottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged.

ECA rules, port state control and the Valencia owner base

Valencia has been inside the Mediterranean SOx ECA since it took effect on 1 May 2025, and EU rules already required low-sulphur fuel at berth before then. Scrubber-equipped ships on this coast must now meet the stricter ECA equivalent at sea as well as in port, so wash-water piping, overboard valves and the shell around discharges have become a regular inspection subject for container ships and ferries alike. Port state control in Valencia is carried out by Spain's maritime administration under the Paris MoU, and corrosion findings on piping or structure can quickly become deficiencies that need measured evidence before the ship sails.

Valencia is also a home base for Spanish shipping and maritime services, with towage and logistics groups headquartered in the city, so some technical decisions are made close to the port even though our technicians travel in. EU ETS has covered emissions from ships calling at EU ports since 2024, and FuelEU Maritime since 2025, and ferry and short-sea operators on this coast are investing in energy-efficiency retrofits and alternative fuels as a result. Retrofit work often opens up structure that is rarely accessible, and gauging the surrounding plating and frames at that point avoids discovering wastage after the yard has finished and the ship is back in service.

Since 1 May 2025 the whole Mediterranean has been a sulphur emission control area, so ships calling at Valencia burn 0.10% sulphur fuel or run a scrubber. Scrubber wash-water piping, the overboard discharge and the hull penetration around it corrode quickly in service and are worth adding to the gauging scope at every docking.

Thickness gauging jobs that fit Valencia's port calls

Valencia jobs tend to follow the ship type. Container ships bring short, focused requests; ferries bring planned programmes timed to their maintenance; gas carriers and car carriers bring requests shaped by terminal rules and loading schedules. Scope, access and the report layout are settled with the superintendent while the technicians are still in India, so that berth time is used for measurement rather than for finding the way around the ship. Examples of work that fits this port:

  • Ro-pax ferry thickness measurement during the winter overhaul of a Balearic ferry: car decks, ramps, ballast tanks and fire main readings ahead of the annual survey and the summer season.
  • Scrubber overboard and wash-water pipe gauging on a container ship alongside one of the container terminals, measured during cargo operations and compared with the previous set of readings.
  • Pre-docking ballast tank gauging on a car carrier loading at the vehicle terminal, so that steel renewal at its upcoming renewal survey can be estimated before the yard is booked.
  • Shell, ballast tank and deck line gauging on an LNG carrier at Sagunto, carried out within the regasification terminal's permit-to-work rules while discharge continues.
  • On-hire gauging of a short-sea container feeder entering a new charter in Valencia, recording hull, deck and tank thickness as a baseline for the charter period.

How a thickness measurement job runs at Valencia

A gauging job at Valencia runs the same way whatever the ship type. The sequence below is what the superintendent, the attending surveyor and the yard can expect from us.

Valencia Airport is reached from India with a connection through a European or Gulf hub; the alternative is Madrid and the high-speed train to the coast. Port access is arranged by the ship's agent: ISPS passes for the container, ferry and Sagunto terminals, crew-list entries where needed, and a launch for any anchorage job. Technicians need Schengen visas, so we ask for the vessel's expected dates as early as possible and confirm the mobilisation once visas are issued; for ferry overhauls planned months ahead, this is rarely a constraint.

  • Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
  • We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
  • Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
  • Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
  • Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
  • The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.

Who does the work, and when class approval applies

Atlantis mobilises its inspection team from India to the vessel, for each job. There is no office or agent at the port; the team travels to the ship, which is why the planning step comes first. Work is planned and supervised by our Responsible NDT Level III, the founder, who holds ASNT NDT Level III in UT, RT, MT, PT and VT and has more than eleven years of international field experience. Technicians are qualified and certified under the company's written practice to ASNT SNT-TC-1A, and Atlantis is certified to ISO 9001 and ISO 14001.

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Governing codes and standards

  • IACS UR Z7 hull classification surveys
  • IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
  • IACS UR Z17 approval of service suppliers
  • SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
  • MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
  • The rules of the vessel's classification society

What you receive

  • Thickness measurement report on the class formats, with sketches
  • Summary of substantial and excessive corrosion against allowable margins
  • Pitting and grooving records with depth and extent
  • Piping wall-thickness tables with isometric sketches
  • Magnetic particle or penetrant crack-detection reports
  • Gauge calibration records and technician certificates

Industries served

  • Container ships
  • Ro-pax ferries
  • Car carriers (PCTC)
  • LNG carriers
  • Bulk carriers
  • Cruise ships
  • Chemical and product tankers

Frequently asked questions

What notice is needed for thickness measurement at Valencia?

Enough to secure Schengen visas for the technicians and agree the scope with you. For planned work — a ferry overhaul, a docking preparation or a pre-survey programme — that is easily arranged weeks ahead. For a container ship with a fixed call, tell us the berth window and which tanks and lines matter most, and we will confirm whether technicians can be there and what is achievable during the call.

Can a Balearic ferry be gauged while it keeps to its sailing schedule?

Often, yes. Balearic ferries lie at their berths between sailings, and ballast tanks, voids, car-deck structure and piping can be gauged across several lay-overs if the crew can prepare the spaces in advance. Work needing gas-freeing of fuel tanks or staging in large spaces is better left to the planned maintenance period, when the ship is out of service anyway.

Do you work on LNG carriers at Sagunto?

We carry out ultrasonic thickness gauging of hull structure, ballast tanks, decks and piping on gas carriers, within whatever the terminal allows and under the ship's own permit-to-work system. We do not inspect cargo containment systems. Because terminal stays are set by the discharge programme, the scope is agreed in advance with the ship manager and the terminal so the team boards with a clear list of spaces.

Why does scrubber piping keep coming up on ships calling at Valencia?

Container ships and ferries on Spanish Mediterranean routes run their scrubbers continuously inside the ECA, and acidic wash water attacks piping, valve bodies and the shell around overboard discharges. Thinning often goes unnoticed until a leak appears in the engine room or at the shell. Periodic gauging of those lines, mapped against earlier readings, shows the corrosion rate and gives the superintendent time to plan replacements.

Does thickness measurement at Valencia need class approval?

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Planning a survey or a drydock?

Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.

Request a Quote

Request a ship gauging quote

Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.








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