Maritime inspection · Spain

Tarragona Ultrasonic Thickness Surveys: Liquid Bulk and Dry Bulk Ships

The Port of Tarragona is the main liquid bulk harbour of Catalonia, serving a large petrochemical cluster, and it also handles grain, fertiliser and other dry bulk. Chemical and product tankers dominate the berths, which means permit rules, tank cleaning and cargo sequences shape every survey. Our ultrasonic thickness team travels from India to the ship, with access arranged by the agent, and plans readings of ballast tanks, decks, holds and piping to suit the terminal.

Chemical tanker ballast tank programmes

Chemical tankers wear in ballast tanks, deck lines and cargo piping brackets. We read plating and structure in spaces the crew has made safe, so wastage is shown on a thickness plan well before the renewal survey.

Terminal rules planned in advance

Liquid bulk berths have their own permits, hot-work limits and entry procedures. Scope and sequence are agreed with the superintendent and the terminal through the agent before the technicians fly, so no hours are lost on arrival.

Grain and fertiliser bulkers

Dry bulk quays give open access to holds once a cargo has gone. Frames, hopper plating, coamings and deck lines are read between cargoes, helping owners plan steel renewal before their next docking.

Inspection services for ships at Tarragona

Each service has its own page with the method, the class requirements and what the report contains.

Ultrasonic Thickness Measurement (UTM)

Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.

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Special Survey Thickness Measurement

Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.

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CAS (Condition Assessment Scheme)

Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.

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CAP Thickness Measurement

Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.

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ESP Gauging

Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.

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Hull Structural Integrity

Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.

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Ship Piping Inspection

Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.

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Scrubber Piping Inspection

EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.

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IHM (Inventory of Hazardous Materials)

IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.

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Marine NDT Services

Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.

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The Port of Tarragona: Catalonia's liquid bulk gateway

The Port de Tarragona lies on the Costa Daurada, south-west of Barcelona, with the old Roman city rising above its seafront. The harbour is protected by long breakwaters and has been extended over the decades to accommodate large tankers and bulk ships. The approach is straightforward from the open Mediterranean, and pilots board outside the entrance. The berths are organised by cargo: chemical and oil products on the main liquid quays, solid bulk on separate wharves, and a smaller area for general cargo, ro-ro and cruise ships.

The surrounding petrochemical complex is the port's engine. A refinery and a cluster of chemical plants receive crude, feedstocks and gases, and send out finished products, so tankers of many sizes use the liquid bulk berths. Chemical tankers carrying parcels of different grades call regularly, along with product and LPG carriers, and bunkering and small coastal tankers move around the basin. On the dry side, grain, animal feed ingredients, fertiliser and other bulk cargoes arrive for the agricultural hinterland of Catalonia and Aragón. Container and ro-ro activity are minor, and cruise visits are occasional.

Because tanker work revolves around cargo programmes, stays are usually short, ranging from a day to two or three, with waiting periods at the anchorage when berths are busy. The tide range is small, so berth depth stays steady, and weather is the main variable: eastern and south-eastern gales can disrupt anchorage work and slow port operations, while summer provides calmer conditions for launches. Tank cleaning and gas-freeing are frequent for chemical ships, which suits thickness work in ballast and slop spaces. A visit can often combine a tanker at a liquid berth with a bulk carrier on a neighbouring wharf, since the quays are close together.

Where UTM takes place in Tarragona

Most gauging is done alongside at the liquid bulk berths, where chemical, product and gas tankers lie for discharge or loading. The terminal's safety rules decide who may board, what equipment can be used and which spaces may be opened, and the ship's enclosed-space entry system covers the technicians. Ballast tanks, voids, cofferdams, the shell above the waterline and deck piping are normal subjects during cargo work; cargo tanks need cleaning and gas-freeing first, so they are handled when the ship has finished its programme.

The dry bulk quays are less restricted. Ships there discharge grain or fertiliser and then wait for the next cargo, which opens holds for readings of frames, hopper plating, bulkheads and hatch coamings. The port does not have a drydock for ocean-going merchant ships, so ships needing renewal normally dock at Barcelona, Valencia or a yard further afield; Tarragona is the right place to measure wastage and plan the work. Repair firms in the port can handle afloat work such as piping renewal, and gauging can be matched with their schedules. Anchorage jobs are possible for short checks, subject to launch availability and sea state.

  • Chemical and oil product berths — ballast tank, void, cofferdam and deck piping readings under terminal permit rules
  • LPG and gas berths — hull, ballast tank and deck readings, without cargo containment, within terminal procedures
  • Dry bulk wharves for grain and fertiliser — hold frame, hopper, coaming and deck gauging between cargoes
  • General cargo and ro-ro berths — hull and tween deck readings on coasters and short-sea ships
  • Tarragona anchorage — short sampling jobs on tankers and bulkers waiting for a berth, weather permitting
  • Docking yards at Barcelona and Valencia — gauging begun here continues beside the docking survey

Thickness measurement through the survey cycle at Tarragona

Every renewal survey asks for more thickness measurement than the last, and for oil tankers, chemical tankers and bulk carriers the ESP Code adds close-up survey on top. The table is the usual shape of the work; the class rules and the surveyor set the exact extent, which is why the measurement plan for a job at Tarragona is agreed in writing before mobilisation.

SurveyWhen it fallsWhat the thickness measurement usually covers
Annual surveyEvery year, within three months of the anniversary dateGeneral examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey.
Intermediate surveyIn place of the second or third annual surveySuspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age.
Renewal survey No. 1Around 5 yearsThe first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal.
Renewal survey No. 2Around 10 yearsWider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey.
Renewal survey No. 3Around 15 yearsExtensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal.
Renewal survey No. 4 and laterAround 20 and 25 yearsGauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme.
Docking surveyTwice in each five-year periodBottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged.

Port state control, ESP and chemical trade rules

Port state control at Tarragona operates under the Paris MoU and is carried out by the Capitanía Marítima, part of Spain's Dirección General de la Marina Mercante. Chemical and gas tankers are under particular attention, and inspectors often look at the condition of ballast tanks, deck structure and piping when a ship has been trading for years without a docking. For ships under the Enhanced Survey Programme, thickness records are the thread connecting one renewal survey to the next, and they show where substantial corrosion is developing.

Industry and regulation meet in this port. Chemical charterers and terminal operators often ask for evidence of condition before fixing a ship, and some vetting systems look closely at structural records. Under the EU Ship Recycling Regulation, ships calling at EU ports need an Inventory of Hazardous Materials, and EU ETS and FuelEU Maritime influence voyage planning. Owners of stainless-steel chemical tankers face different concerns from those of coated carbon steel ships, and we gauge both with attention to the coating and the corrosion pattern, but we do not inspect the coatings themselves.

Since 1 May 2025 the whole Mediterranean has been a sulphur emission control area, so ships calling at Tarragona burn 0.10% sulphur fuel or run a scrubber. Scrubber wash-water piping, the overboard discharge and the hull penetration around it corrode quickly in service and are worth adding to the gauging scope at every docking.

Typical gauging jobs at the Port of Tarragona

Most jobs in Tarragona start with a tanker, a terminal and a permit. Scope, access and report layout are agreed with the superintendent while the technicians are still in India, so berth hours go on measurement. Dry bulk ships bring a different pattern, with more open access and a timetable based on loading. Examples of work that fits this port:

  • Ballast tank and deck gauging on a chemical tanker ahead of its renewal survey, with a thickness plan for steel renewal.
  • Void and cofferdam readings on a product tanker discharging at a liquid berth, within terminal permits.
  • Hold frame, hopper plating and coaming gauging on a bulk carrier after discharging grain.
  • Piping and bracket readings on a gas carrier or LPG ship, compared with earlier gauging.
  • Pre-purchase or charterer's condition gauging on a short-sea tanker calling at the port.

How a thickness measurement job runs at Tarragona

The sequence for a thickness measurement job at Tarragona is short and written down, so the yard, the surveyor and the superintendent know who arranges what.

Reus Airport lies close to Tarragona and has seasonal European links, but technicians travelling from India more often reach Barcelona-El Prat through a European or Gulf hub and continue to the port by road or rail. The ship's agent arranges terminal passes and a launch for anchorage work. Schengen visas are required, so please send the ship's expected dates early; once visas are issued we confirm mobilisation, since tanker schedules can change with cargo programmes.

  • Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
  • We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
  • Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
  • Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
  • Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
  • The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.

Who does the work, and when class approval applies

We send the team from India to the ship for each job rather than keeping staff at the port, and plan the mobilisation around visas and the vessel's itinerary. The work is planned and supervised by the founder, our Responsible NDT Level III (ASNT NDT Level III in UT, RT, MT, PT and VT, with more than eleven years of international field experience). Technicians hold certification under the company's written practice to ASNT SNT-TC-1A; Atlantis is ISO 9001 and ISO 14001 certified.

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Governing codes and standards

  • IACS UR Z7 hull classification surveys
  • IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
  • IACS UR Z17 approval of service suppliers
  • SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
  • MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
  • The rules of the vessel's classification society

What you receive

  • Thickness measurement report on the class formats, with sketches
  • Summary of substantial and excessive corrosion against allowable margins
  • Pitting and grooving records with depth and extent
  • Piping wall-thickness tables with isometric sketches
  • Magnetic particle or penetrant crack-detection reports
  • Gauge calibration records and technician certificates

Industries served

  • Chemical tankers
  • Product tankers
  • LPG carriers
  • Crude oil tankers
  • Bulk carriers
  • Grain and fertiliser carriers
  • General cargo ships
  • Bunker and coastal tankers

Frequently asked questions

Can a chemical tanker be gauged during cargo operations at Tarragona?

Yes, in spaces the ship has made safe. Ballast tanks, voids, cofferdams, the shell and deck piping can be read while cargo moves, within terminal rules and the ship's entry system. Cargo tanks need cleaning and gas-freeing, so they are better left to a period when the ship is out of service.

Is there a drydock at Tarragona for large ships?

No drydock for ocean-going merchant ships. Repair firms do afloat work, but ships needing steel renewal usually dock at Barcelona, Valencia or elsewhere. Gauging at Tarragona gives you measured wastage figures to take to the yard, so quotations can be compared on the same data.

What access do bulkers offer after grain discharge?

Once a hold is empty and swept, frames, hopper plating, bulkheads and coamings can be read. Dust and residue can slow access, so the chief officer's preparation matters. We agree the hold order with the agent and stop when the next cargo operation begins.

Do you take readings on stainless steel chemical tankers?

Yes. We measure wall thickness on stainless and carbon steel with suitable probes and calibration blocks, and we report the results by space. Coating condition and cargo tank surfaces are outside our scope, but plating, deck structure and piping can be measured, and the report follows the usual thickness measurement layout.

Can ships at the anchorage be gauged?

Short sampling jobs are possible when a launch is arranged and the sea state allows. Tankers waiting for a berth can give some hours, though they may move at short notice. A narrow list of spaces is more practical than a full survey, and a berth stop is better for anything larger.

Does thickness measurement at Tarragona need class approval?

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Planning a survey or a drydock?

Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.

Request a Quote

Request a ship gauging quote

Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.








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