Maritime inspection · Italy

Tanker and Industrial Ship Gauging in the Porto Marghera Canals

Porto Marghera is Italy's industrial harbour on the edge of the Venice lagoon, a grid of canals and quays built for refining, chemicals and heavy industry. The ships that serve it are tankers, bulkers and product carriers, working from berths where cargo hoses and permits govern the day. Atlantis NDT mobilises technicians from India to those berths and plans gauging around the cargo programme and the terminal's safety rules.

Tankers working under permit

Chemical and product tankers load and discharge at terminals with strict hot-work and entry rules. Gauging stays on ballast spaces, cofferdams and deck structure the terminal and master agree are safe.

Deck piping on ageing tonnage

Cargo and ballast deck lines on older tankers waste at supports, bends and drain points. Spot readings along those lines show where the next steel or pipe renewal will be needed.

Canal berths and the MOSE lock

Ships reach Marghera through the Malamocco inlet and the industrial canals. Transit timing, including operations at the storm barrier lock, shapes when a team can board and how long it has.

Inspection services for ships at Porto Marghera

Each service has its own page with the method, the class requirements and what the report contains.

Ultrasonic Thickness Measurement (UTM)

Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.

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Special Survey Thickness Measurement

Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.

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CAS (Condition Assessment Scheme)

Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.

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CAP Thickness Measurement

Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.

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ESP Gauging

Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.

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Hull Structural Integrity

Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.

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Ship Piping Inspection

Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.

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Scrubber Piping Inspection

EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.

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IHM (Inventory of Hazardous Materials)

IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.

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Marine NDT Services

Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.

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The industrial canals behind Malamocco

Porto Marghera occupies reclaimed land on the mainland side of the lagoon, opposite the historic city of Venice. Large ships do not use the Venice inlet at the Lido; commercial traffic enters through the Malamocco inlet to the south and follows the dredged industrial channel northward to the canals and basins. The layout is rigid: long straight canals, numbered quays, and a pilotage system that controls every transit. The result is a port that feels more like an industrial estate than a classic harbour.

The traffic follows the industry. Crude and product tankers serve the refining and bio-refining site and the chemical works, liquefied gas and petrochemical carriers use specialised jetties, and bulk carriers bring grain, coal-derived products and raw materials for the factories. There is also project cargo for the heavy engineering around the port, and some ro-ro and container work at the terminals. Ships are mid-sized because of the channel, with draught and length limits set by the inlet and the canals, and calls last long enough to complete a cargo plan under terminal rules.

The storm surge barrier system at the lagoon inlets has changed how ships transit when the barriers are raised: a navigation lock at Malamocco lets ships pass while the gates are up, and operations can be delayed. Acqua alta episodes, fog in the cold months and the bora can all affect pilot boarding. These events rarely stop a call, but they can shift an ETA by hours, so the gauging plan needs slack, and the agent keeps the team informed of the real arrival time.

Industrial berths and what can be measured on them

Gauging at Marghera happens at the berths on the industrial canals, and the cargo being worked decides what is possible. On tankers, ballast tanks, cofferdams, pump rooms excluded unless declared safe, forecastle spaces and deck structure can be gauged while cargo operations continue, subject to the terminal's permit to work and the master's enclosed-space procedures. Cargo tanks themselves are measured only after gas-freeing, which is normally done at a yard rather than at the loading jetty.

On gas and chemical carriers, the same principle applies: the team stays outside the cargo containment and measures hull and ballast structure, deck piping supports and accessible machinery-space piping. Bulk ships discharging at the quays offer holds after they are empty. Ships that need a full docking go to a repair yard elsewhere on the Adriatic, and the readings from Marghera are passed to that yard. As in every industrial port, access depends on terminal security, so passes and induction need arranging well in advance.

  • Oil and product jetties on the industrial canals: ballast tank, forecastle and deck piping gauging on tankers during cargo operations.
  • Chemical terminal berths: cofferdam, ballast tank and deck structure gauging on chemical tankers within the permit regime.
  • Gas carrier jetties: hull, ballast and deck readings outside the cargo containment, with gas-safety rules observed.
  • Dry bulk quays on the canals: hold frame and hatch cover gauging on bulk carriers after discharge.
  • Lagoon anchorage outside the canals: launch-served condition gauging for ships waiting for a berth, subject to harbour master clearance.
  • Handover to a repair yard: readings in TM plan format for docking elsewhere on the Adriatic.

Thickness measurement through the survey cycle at Porto Marghera

Class rules set the survey cycle, and the cycle sets how much gauging a ship needs. A superintendent planning a call at Porto Marghera usually knows which survey is due; the table shows what the thickness measurement for each one typically involves. The exact extent comes from the class rules for the ship type and the surveyor attending, so the thickness measurement programme is agreed with the class before work starts.

SurveyWhen it fallsWhat the thickness measurement usually covers
Annual surveyEvery year, within three months of the anniversary dateGeneral examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey.
Intermediate surveyIn place of the second or third annual surveySuspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age.
Renewal survey No. 1Around 5 yearsThe first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal.
Renewal survey No. 2Around 10 yearsWider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey.
Renewal survey No. 3Around 15 yearsExtensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal.
Renewal survey No. 4 and laterAround 20 and 25 yearsGauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme.
Docking surveyTwice in each five-year periodBottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged.

Seveso-type industry, Italian rules and the lagoon

Porto Marghera is a major hazard industrial area, so safety rules at the berths are strict and well enforced. The Italian Coast Guard, through the harbour authority, controls port operations and carries out port state control under the Paris MoU. Terminal operators apply their own gas, fire and hot-work regimes, and any visiting contractor must follow them. For a technician team, that means detailed risk assessments, personal gas monitors and a clear agreement with the terminal on permitted spaces before boarding.

The lagoon is a protected environment, and discharge limits are watched closely, so scrubber ships and chemical carriers draw attention to their wash-water systems and tank cleaning. Owners of older tankers on this trade also face EU ETS and FuelEU Maritime accounting, and many have an Inventory of Hazardous Materials updated under the Ship Recycling Regulation. A thickness record from a Marghera call supports decisions on deck-line renewal, tank coating and whether an older ship should stay in the trade.

Since 1 May 2025 the whole Mediterranean has been a sulphur emission control area, so ships calling at Porto Marghera burn 0.10% sulphur fuel or run a scrubber. Scrubber wash-water piping, the overboard discharge and the hull penetration around it corrode quickly in service and are worth adding to the gauging scope at every docking.

Typical gauging jobs at Porto Marghera

Jobs at Marghera are driven by tanker and industrial-ship schedules. The superintendent usually asks for a defined scope within the cargo window, backed by the terminal's agreement and the ship's permit to work. Results are delivered as TM-style reports so they can support class survey planning or a charterer's inspection. Typical requests are:

  • A product tanker at an oil jetty: gauging of ballast tank boundaries, forecastle spaces and cargo deck lines while discharge continues.
  • A chemical tanker at a chemical berth: cofferdam and ballast tank readings ahead of an intermediate or renewal survey.
  • A gas carrier at a jetty: hull and ballast structure gauging outside containment, plus deck piping support checks.
  • A bulk carrier at a canal quay: hold and hatch cover gauging after grain or raw material discharge.
  • Pre-purchase or condition gauging for a tanker lying at an industrial berth between charters.

How a thickness measurement job runs at Porto Marghera

The sequence for a thickness measurement job at Porto Marghera is short and written down, so the yard, the surveyor and the superintendent know who arranges what.

Venice Marco Polo Airport is the closest international gateway, with a road transfer across the causeway to the mainland industrial zone, and Treviso is an alternative for some European flights. Technicians from India need a Schengen visa for Italy, arranged once the call is confirmed. Terminal security, induction and port access are processed through the ship's agent, who needs the team's passport details and certificates ahead of arrival, since industrial berths do not allow last-minute entry.

  • Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
  • We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
  • Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
  • Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
  • Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
  • The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.

Who does the work, and when class approval applies

We send the team from India to the ship for each job rather than keeping staff at the port, and plan the mobilisation around visas and the vessel's itinerary. The work is planned and supervised by the founder, our Responsible NDT Level III (ASNT NDT Level III in UT, RT, MT, PT and VT, with more than eleven years of international field experience). Technicians hold certification under the company's written practice to ASNT SNT-TC-1A; Atlantis is ISO 9001 and ISO 14001 certified.

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Governing codes and standards

  • IACS UR Z7 hull classification surveys
  • IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
  • IACS UR Z17 approval of service suppliers
  • SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
  • MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
  • The rules of the vessel's classification society

What you receive

  • Thickness measurement report on the class formats, with sketches
  • Summary of substantial and excessive corrosion against allowable margins
  • Pitting and grooving records with depth and extent
  • Piping wall-thickness tables with isometric sketches
  • Magnetic particle or penetrant crack-detection reports
  • Gauge calibration records and technician certificates

Industries served

  • Product tankers
  • Chemical tankers
  • Gas and petrochemical carriers
  • Handysize bulk carriers
  • General cargo ships
  • Project cargo ships
  • Container feeders

Frequently asked questions

Can you gauge on a tanker during cargo operations at Marghera?

In spaces that the terminal, master and ship's permit allow, yes. That usually means ballast tanks, cofferdams, forecastle spaces and deck structure, away from cargo handling zones. Cargo tanks are left for a gas-free docking, and the terminal's rules decide what equipment may be used.

How does the storm barrier affect arrival times?

When the barriers are raised, ships pass through a navigation lock at the Malamocco inlet, which can add delay. The agent tracks the schedule and tells us the actual berth time, and we plan the technicians' arrival around it rather than around an early estimate.

Is a dry-dock available at Porto Marghera?

Not as a commercial repair dock for merchant ships. A large shipbuilder works in the area, but owners normally send tankers and bulkers to repair yards elsewhere on the Adriatic. The readings from Marghera are prepared so that any yard can use them for the steel estimate.

What are the main access requirements at industrial berths?

Advance registration through the agent, terminal induction, personal gas monitors, and a clear permit to work. Passes can take days to arrange, so the team travels only after the agent confirms that the terminal has accepted the names.

Can bulk carriers be gauged after discharge at Marghera?

Yes, once the holds are empty and swept and the terminal agrees. We measure hold frames, tank tops, hopper plating and hatch covers, and report the readings by frame so they can be compared with earlier surveys.

Does thickness measurement at Porto Marghera need class approval?

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Planning a survey or a drydock?

Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.

Request a Quote

Request a ship gauging quote

Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.








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