Maritime inspection · Italy
Thickness Gauging in Ravenna: Offshore Support, Bulk and Repair Quays
Ravenna combines an inland canal port, an offshore energy support base and a ship repair industry on the northern Adriatic. Supply vessels, bulk carriers, steel and chemical ships work along the Candiano canal, and many ships are gauged here during repairs or cargo stops. Atlantis NDT sends thickness measurement technicians from India to the vessel, with no staff on the Romagna coast, and plans each job around the canal transit, the cargo window and the repair yard's programme.
Offshore support vessels and platforms
Ravenna is a base for Adriatic gas fields and the engineering firms that serve them, so supply vessels and workboats need hull, tank and deck readings for class and charterer checks.
Ship repair yards on the canal
Repair yards along the Candiano canal handle dockings and steel renewal, so owners can combine a gauging programme with the yard stay and compare readings against the repair work list.
Bulk, steel and chemical cargo
Bulk carriers with grain, fertiliser and raw materials, steel carriers and chemical ships call at the canal quays, bringing hold, hatch cover and tank gauging requests ahead of surveys.
Inspection services for ships at Ravenna
Each service has its own page with the method, the class requirements and what the report contains.
Ultrasonic Thickness Measurement (UTM)
Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.
ExploreSpecial Survey Thickness Measurement
Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.
ExploreCAS (Condition Assessment Scheme)
Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.
ExploreCAP Thickness Measurement
Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.
ExploreESP Gauging
Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.
ExploreHull Structural Integrity
Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.
ExploreShip Piping Inspection
Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.
ExploreScrubber Piping Inspection
EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.
ExploreIHM (Inventory of Hazardous Materials)
IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.
ExploreMarine NDT Services
Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.
ExploreThe port of Ravenna: Porto Corsini, the Candiano canal and the inland quays
Ravenna is unusual among Adriatic ports because the city lies inland and the port reaches it by a long dredged channel, the Candiano canal. Ships enter from the sea at Porto Corsini between two moles, then travel along the canal to quays, terminals and yards on both banks, passing industrial areas where steelworks, chemical plants and bulk stores line the water. The channel is kept at a controlled depth by dredging and sets the maximum draught for ships heading inland. The tidal range is small, but the northern Adriatic produces storm surges and bora winds that can stop pilotage.
Cargo and service traffic are both substantial. Bulk carriers bring cereals, fertilisers, clays and other raw materials for local industry, and steel coil and plate move in and out on general cargo ships and multipurpose vessels. Chemical and product tankers serve the petrochemical sites, and ro-ro and container ships use dedicated terminals. Ravenna is also the centre of the Italian offshore industry on the Adriatic, so platform supply vessels, crane barges, pipelay support craft and other offshore ships are common, working from quays that have supported gas field projects for decades.
The ships that come to Ravenna are often there for a reason that suits gauging. Repair yards along the canal carry out dockings, hull blasting, steel renewal and conversions, and ships under repair provide excellent access to hull plating, tanks and decks. Bulk carriers spend days alongside discharging, which allows hold work. Offshore vessels return to base between contracts with a known idle period. Because the canal is long and transit takes time, ships tend to remain alongside rather than moving quickly, which gives the technicians a defined working window.
Where gauging happens in Ravenna: repair quays, canal berths and offshore bases
Ravenna has the strongest repair infrastructure of the northern Adriatic ports covered here. Yards on the canal handle dockings, steel renewal and refits, with floating docks and repair quays used by merchant and offshore ships, and a ship in the yard has hull plating exposed, tanks open and scaffolding in place. We can gauge at the start of the repair period to confirm the work list, during the job to check renewed steel, or at the end for the close-out file. The yard sets access rules, hot-work limits and permit procedures, and the superintendent arranges them with us in advance.
Away from the yards, canal berths suit cargo-stop gauging. Bulk carriers can be measured after discharge, steel carriers between loadings, and chemical ships at berths subject to terminal rules, which restrict entry to cargo tanks. Offshore supply vessels lie at quays used as support bases, where hulls, tanks and deck areas can be measured while the ship waits for a contract. Anchorage outside Porto Corsini is available for ships waiting for a berth, where an owner's condition check is possible when sea conditions allow.
- Repair yards on the Candiano canal — hull plating, ballast tanks and deck structure gauged during docking, before, during or after steel renewal
- Floating dock and repair quays — shell and bottom plating of coasters, offshore vessels and workboats once surfaces are cleaned
- Bulk quays — hold frames, tank tops, hatch covers and coamings on cereal, fertiliser and raw material carriers after discharge
- Steel and multipurpose quays — deck and hatch cover structure on steel carriers and general cargo ships between loading windows
- Offshore support quays — hull, tank and deck gauging of supply vessels and workboats during idle periods between contracts
- Anchorage off Porto Corsini — condition checks on ships waiting for a berth or laid up, by launch through the agent
Thickness measurement through the survey cycle at Ravenna
How much steel has to be gauged depends on which survey the ship is due for, its type and its age. The pattern below is the usual one under IACS unified requirements; the attending surveyor and the class rules for the ship decide the final extent. For a ship calling at Ravenna, we agree the programme with the class and the owner before the team mobilises.
| Survey | When it falls | What the thickness measurement usually covers |
|---|---|---|
| Annual survey | Every year, within three months of the anniversary date | General examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey. |
| Intermediate survey | In place of the second or third annual survey | Suspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age. |
| Renewal survey No. 1 | Around 5 years | The first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal. |
| Renewal survey No. 2 | Around 10 years | Wider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey. |
| Renewal survey No. 3 | Around 15 years | Extensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal. |
| Renewal survey No. 4 and later | Around 20 and 25 years | Gauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme. |
| Docking survey | Twice in each five-year period | Bottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged. |
Port state control and regulation for Ravenna's repair and offshore trades
Port state control in Ravenna is carried out by the Italian Coast Guard through the harbour master (Capitaneria di Porto), under the Paris MoU. Bulk carriers fall under ESP, and class surveyors decide what readings each survey needs, so a ship in a Ravenna yard often has the class surveyor and the gauging team working in the same tanks. Offshore vessels follow their class and flag requirements, and offshore charterers add their own vetting of structural condition, so a recent set of readings is a common request before a contract.
Wider rules shape demand as well. The EU Ship Recycling Regulation requires an Inventory of Hazardous Materials on ships calling at EU ports, and repair and conversion work in the yards is increasingly planned with the inventory in view. EU ETS and FuelEU Maritime influence decisions about older ships, since reduced efficiency and rising running cost tilt the balance towards sale or recycling. In the offshore sector, projects for energy transition, such as carbon storage and wind support, bring new vessel types to the base, and owners entering that work want credible steel records.
Since 1 May 2025 the whole Mediterranean has been a sulphur emission control area, so ships calling at Ravenna burn 0.10% sulphur fuel or run a scrubber. Scrubber wash-water piping, the overboard discharge and the hull penetration around it corrode quickly in service and are worth adding to the gauging scope at every docking.
Typical thickness gauging jobs in Ravenna
Ravenna jobs are often tied to a repair yard stay or to the idle time of an offshore vessel. A ship in the yard offers broad access and a clear start and end date, so the gauging programme can be matched to the yard's work list. Ships at the quays offer shorter windows. The scope, permits, surface preparation and report format are agreed with the superintendent before the technicians travel from India, and open items are carried to the next stage of the repair.
- Pre-docking gauging of a bulk carrier at a Ravenna quay, so the yard can quote steel renewal from measured readings
- Hull, ballast tank and deck gauging of an offshore supply vessel in a repair yard before a new charter
- Close-out readings on renewed plating at the end of a repair stay, to document the final condition for the class surveyor
- Hold frame and hatch cover gauging on a grain or fertiliser carrier after discharge at the bulk quays
- Condition survey of a workboat or crane barge at an offshore support quay ahead of sale or sub-charter
How a thickness measurement job runs at Ravenna
Most of the work on a Ravenna job happens before the team boards: scope, plan and access are settled first, so the time on board goes on measurement.
Bologna Guglielmo Marconi Airport is the usual entry point and is connected to Ravenna by road and rail, while Forli airport is closer but has fewer flights. The ship's agent, or the yard for ships under repair, arranges ISPS access and any permit needed for hot-work areas and docks. Our technicians are Indian nationals travelling on Schengen visas, so we begin the application when the job is confirmed and book flights once the yard slot or the quay date is firm. Yard stays allow more notice than cargo stops.
- Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
- We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
- Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
- Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
- Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
- The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.
Who does the work, and when class approval applies
The inspection team is mobilised from India for each job; nobody is stationed at the port, so mobilisation is planned against the vessel's schedule and visa lead times. Our founder and Responsible NDT Level III, who holds ASNT NDT Level III in UT, RT, MT, PT and VT and has over eleven years of international field experience, plans and supervises the work. Technicians are certified under the company's written practice to ASNT SNT-TC-1A, and the company holds ISO 9001 and ISO 14001 certification.
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Governing codes and standards
- IACS UR Z7 hull classification surveys
- IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
- IACS UR Z17 approval of service suppliers
- SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
- MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
- The rules of the vessel's classification society
What you receive
- Thickness measurement report on the class formats, with sketches
- Summary of substantial and excessive corrosion against allowable margins
- Pitting and grooving records with depth and extent
- Piping wall-thickness tables with isometric sketches
- Magnetic particle or penetrant crack-detection reports
- Gauge calibration records and technician certificates
Industries served
- Offshore platform supply vessels
- Crane barges and offshore workboats
- Bulk carriers
- Steel and general cargo ships
- Chemical and product tankers
- Ro-ro and container ships
- Tugs and harbour craft
Frequently asked questions
Can I combine gauging with a drydocking at a Ravenna yard?
Yes. We usually measure at the start of the stay, when the hull is blasted and tanks are open, so the work list is confirmed from readings. A second visit near the end checks renewed steel, and all results are combined in one file that the class surveyor and the owner can use.
Does the Candiano canal affect planning?
It affects the ship's movements rather than the gauging. Canal transit and pilotage take time, and storm surges or bora winds can stop movements, so arrival times can shift. We fix flights only when the quay or yard date is firm, and keep the scope prioritised in case the working window is shorter than planned.
Can you gauge offshore supply vessels between contracts?
Yes. Supply vessels and workboats often lie at the support quays for days or weeks between jobs, which allows a full programme on hull plating, ballast tanks and deck areas. Charterers often ask for recent readings before a new contract, and a report prepared in Ravenna answers that request.
Can chemical ship cargo tanks be gauged at the canal berths?
Not during cargo operations. Cargo tank entry needs a gas-free ship and a valid enclosed-space permit, which terminals do not allow while a ship is loading or discharging. At the berth we gauge deck, piping and ballast spaces, and plan cargo tank work for a yard stay.
How are surfaces prepared in a repair yard?
The yard usually blasts or cleans the hull, which gives ideal conditions for readings. We agree with the yard which areas are prepared and when, mark the measurement points on the drawings, and record the surface condition against each reading so that later comparisons are meaningful.
Does thickness measurement at Ravenna need class approval?
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Planning a survey or a drydock?
Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
Request a QuoteRequest a ship gauging quote
Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
Speak to an ASNT NDT Level III
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