Maritime inspection · Portugal
Thickness Measurement for Ships at the Port of Leixões, Porto
Leixões, at Matosinhos beside Porto, is northern Portugal's main seaport. Container ships, ro-ro vessels, bulk carriers, tankers and cruise ships all use its sheltered artificial harbour, and it sits on the Atlantic route between the Iberian peninsula and northern Europe. Gauging happens alongside during cargo stops and lay-bys, because the port has no large drydock. Atlantis NDT sends a team from India to join each ship.
A harbour that suits afloat work
Leixões is an artificial harbour behind long breakwaters, so ships alongside are steady and boarding is straightforward. Ballast tanks, decks and piping can be gauged during cargo operations without sea-state delays.
Container and ro-ro regulars
Feeder and short-sea ships return to the same terminals on regular rotations. Gauging can be planned for a berth stay, then repeated at a later call if the first window covered only part of the scope.
Tankers and cruise ships
Product tankers at the oil terminal and cruise ships at the Leixões cruise terminal give access to deck structure, piping and released tanks, with scope agreed against what each crew can open.
Inspection services for ships at Leixões
Each service has its own page with the method, the class requirements and what the report contains.
Ultrasonic Thickness Measurement (UTM)
Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.
ExploreSpecial Survey Thickness Measurement
Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.
ExploreCAS (Condition Assessment Scheme)
Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.
ExploreCAP Thickness Measurement
Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.
ExploreESP Gauging
Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.
ExploreHull Structural Integrity
Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.
ExploreShip Piping Inspection
Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.
ExploreScrubber Piping Inspection
EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.
ExploreIHM (Inventory of Hazardous Materials)
IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.
ExploreMarine NDT Services
Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.
ExploreLeixões, the artificial harbour at Matosinhos
The Port of Leixões lies on the Atlantic coast just north of the mouth of the Douro, in the municipality of Matosinhos. It was built as an artificial harbour in the nineteenth century, enclosed by a long northern breakwater and a shorter southern one, and it is the only deep-water commercial port serving Porto and the industrial north of Portugal. Because it is man-made, there is no river bar to cross and no tidal lock, so large ships can enter at most states of the tide; the principal natural difficulty is Atlantic swell at the entrance in winter storms.
Traffic is varied. Container ships, mostly feeders and regional services, call at the container terminals, ro-ro vessels and car carriers use the dedicated ro-ro berths, and bulk carriers discharge cereals, fertiliser and building materials. Product tankers use an oil terminal in the outer harbour, supplying the fuel and petrochemical needs of the region. Leixões is also a cruise port with a purpose-built terminal at the harbour entrance, and a stream of ships heading for Porto's historic centre call here between spring and autumn. Coastal fishing boats and tugs fill the smaller basins.
The seasons affect planning. Summer brings the cruise calls, which are short and carry a fixed turnaround, while winter brings occasional storm closures of the entrance and delays to ships waiting offshore. Cargo ship timetables are steadier through the year. A thickness gauging job at Leixões is therefore built around a berth stay or a short wait at an anchorage off the breakwaters. The superintendent tells us which tanks and spaces are empty and safe, we gauge those in order, and a fallback date is kept in the plan for weather. Where the docking is needed, ships move to a yard elsewhere in Portugal or Galicia.
Where gauging takes place at Leixões
Leixões does not have a drydock sized for sea-going merchant ships, and ships that require a docking, bottom inspection or steel renewal go to yards further along the Portuguese coast or across the border in Galicia. The gauging that suits Leixões is the work done afloat: ballast tanks and void spaces on container ships and bulk carriers, hatch coamings and hold structure on bulkers after discharge, vehicle decks and ramps on ro-ro ships, deck plating and piping on tankers, and scrubber piping on any ship with an exhaust gas cleaning system.
The container and ro-ro terminals have long quays with steady berths. The bulk berths allow empty holds to be inspected, and the oil terminal in the outer harbour lets us gauge deck areas and ballast spaces during discharge. Cruise ships at the Leixões cruise terminal offer a short turnaround window for tanks and machinery-space pipework. The anchorage off the breakwaters is available for ships waiting for a berth, with launch boats arranged through the ship's agent. Any space that needs entry is gauged under the ship's enclosed-space permit system.
- Container terminals — ballast-tank, hatch-cover and deck gauging on feeder ships during cargo work.
- Ro-ro berths — vehicle decks, ramps, ballast tanks and void spaces on ro-ro vessels and car carriers.
- Bulk berths — holds, coamings and tank-top plating on dry bulk carriers after discharge.
- Oil terminal, outer harbour — deck plating, deck piping and accessible ballast tanks on product tankers.
- Leixões cruise terminal — turnaround-window gauging of scrubber piping, tanks and machinery-space pipework.
- Anchorage off the breakwaters — launch-served gauging on ships waiting for a berth, in calm conditions.
Thickness measurement through the survey cycle at Leixões
Every renewal survey asks for more thickness measurement than the last, and for oil tankers, chemical tankers and bulk carriers the ESP Code adds close-up survey on top. The table is the usual shape of the work; the class rules and the surveyor set the exact extent, which is why the measurement plan for a job at Leixões is agreed in writing before mobilisation.
| Survey | When it falls | What the thickness measurement usually covers |
|---|---|---|
| Annual survey | Every year, within three months of the anniversary date | General examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey. |
| Intermediate survey | In place of the second or third annual survey | Suspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age. |
| Renewal survey No. 1 | Around 5 years | The first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal. |
| Renewal survey No. 2 | Around 10 years | Wider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey. |
| Renewal survey No. 3 | Around 15 years | Extensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal. |
| Renewal survey No. 4 and later | Around 20 and 25 years | Gauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme. |
| Docking survey | Twice in each five-year period | Bottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged. |
Port state control and regulation at Leixões
Portugal is a Paris MoU state, and port state control inspections at Leixões, as at other Portuguese ports, are carried out under the Directorate-General for Natural Resources, Safety and Maritime Services, known by its acronym DGRM, with the harbour master's office running the day-to-day port administration. The regime follows the Paris MoU's risk targeting, so older tankers, bulk carriers and ships with deficiencies on record are inspected more frequently. A measured gauging record taken before arrival gives the superintendent a clear view of what an inspector may find.
EU rules also shape the market. Shipping has been inside the EU ETS since 2024 and FuelEU Maritime has applied since 2025, which affects how owners plan for older tonnage. The EU Ship Recycling Regulation requires an Inventory of Hazardous Materials on ships calling at EU ports, and thickness measurement is often arranged in the same period as the IHM update. Because Leixões receives many feeder ships on regular loops, owners often schedule one gauging stop per year and compare results against the previous report to see how fast wastage is progressing in ballast tanks and on deck.
Wherever a ship is outside a sulphur emission control area, the global 0.50% sulphur cap applies, and many of the ships calling at Leixões meet it with an exhaust gas cleaning system rather than compliant fuel. Scrubber wash-water piping, the overboard discharge and the hull penetration around it corrode quickly in service, especially on open-loop systems, and are worth adding to the gauging scope.
Typical thickness gauging jobs at Leixões
Leixões work is short and cargo-led. The superintendent sends the last thickness report and a list of tanks that will be empty on arrival, we agree the order of work, and the team gauges between cargo operations. Typical requests:
- Ballast-tank and hatch-coaming gauging on a feeder container ship at the container terminal, as part of intermediate survey preparation.
- Hold, coaming and tank-top plating gauging on a dry bulk carrier after discharge at the bulk berth.
- Vehicle-deck, ramp and ballast-tank readings on a car carrier or ro-ro ship, reported deck by deck for a later docking.
- Deck plating and deck-piping gauging on a product tanker at the outer harbour oil terminal, with cargo tanks left for a yard stay.
- Scrubber wash-water and overboard piping readings on a cruise ship at the cruise terminal during turnaround.
How a thickness measurement job runs at Leixões
The sequence for a thickness measurement job at Leixões is short and written down, so the yard, the surveyor and the superintendent know who arranges what.
Francisco Sá Carneiro Airport serves Porto and lies a short drive from Leixões, with flights from most European hubs; technicians from India usually connect through Lisbon or another European city. Port access at the terminals is arranged by the ship's agent, who also books a launch for ships at the anchorage. Portugal belongs to the Schengen area, so Schengen visas are obtained in India before departure, and the application begins once the call is confirmed and the owner has supplied an invitation letter naming the vessel. Ships' schedules can move, so we confirm travel against the latest agent update.
- Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
- We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
- Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
- Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
- Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
- The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.
Who does the work, and when class approval applies
We send the team from India to the ship for each job rather than keeping staff at the port, and plan the mobilisation around visas and the vessel's itinerary. The work is planned and supervised by the founder, our Responsible NDT Level III (ASNT NDT Level III in UT, RT, MT, PT and VT, with more than eleven years of international field experience). Technicians hold certification under the company's written practice to ASNT SNT-TC-1A; Atlantis is ISO 9001 and ISO 14001 certified.
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Governing codes and standards
- IACS UR Z7 hull classification surveys
- IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
- IACS UR Z17 approval of service suppliers
- SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
- MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
- The rules of the vessel's classification society
What you receive
- Thickness measurement report on the class formats, with sketches
- Summary of substantial and excessive corrosion against allowable margins
- Pitting and grooving records with depth and extent
- Piping wall-thickness tables with isometric sketches
- Magnetic particle or penetrant crack-detection reports
- Gauge calibration records and technician certificates
Industries served
- Feeder and regional container ships
- Ro-ro vessels and car carriers
- Dry bulk carriers
- Product tankers
- Cruise ships
- General cargo and multipurpose ships
- Tugs and pilot boats
- Fishing vessels
Frequently asked questions
Is there a drydock at Leixões for merchant ships?
Not one that takes sea-going merchant ships of the size that normally call. Ships needing a docking go to other Portuguese yards or to Galicia. We gauge afloat at Leixões, giving the yard a measured steel list ahead of arrival, and can return to gauge the renewed areas after the docking if the owner asks.
Can ballast tanks on a container ship be gauged during cargo work?
Yes, if the crew has emptied and ventilated them and the entry permit is in place. We choose tanks that are not needed for stability during loading. Hatch covers and coamings can be gauged at the same time when the stowage plan leaves them accessible, which suits a short feeder stay.
How does Atlantic swell affect work at Leixões?
Inside the breakwaters ships are steady, so most work is unaffected. Heavy swell at the entrance in winter storms can delay arrivals or close the port for short periods, and that changes the ship's schedule rather than the work itself. We hold flexibility in the plan so a late arrival does not lose the whole stay.
Can a cruise ship be gauged at the Leixões terminal?
Yes, in the turnaround window. Scrubber piping, machinery-space pipework and tanks that the chief engineer can release are the realistic scope. We agree the list before the call, arrive with the agent's access arranged, and stop if the ship's departure schedule tightens, noting what remains for a later visit.
Which ships in Leixões benefit most from advance gauging?
Older feeder ships, tankers and bulk carriers approaching a survey, and any ship due for sale or charter. A report from a berth call helps the superintendent plan the docking and agree steel work with the yard, and shows class and port state control where wastage sits before an inspector looks.
Does thickness measurement at Leixões need class approval?
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Planning a survey or a drydock?
Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
Request a QuoteRequest a ship gauging quote
Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
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