Maritime inspection · Portugal
Ship Gauging and Hull Thickness Measurement at the Port of Aveiro
Aveiro's port sits at the Gafanha peninsula on the edge of the Ria de Aveiro, a lagoon system on Portugal's Atlantic coast. Bulk carriers, general cargo coasters and a working fishing fleet call here, and a local shipyard gives vessels a place to dock. Gauging fits berth stays and yard periods. Atlantis NDT mobilises ultrasonic thickness technicians from India to join the ship.
Bulk and general cargo calls
Coastal bulk carriers and general cargo ships discharge fertiliser, building materials and cargo here. Holds are empty after discharge, which is the best time to gauge coamings, tank tops and frames.
A yard on the lagoon
Aveiro has ship repair capacity for coasters and fishing vessels, so a gauging team can work to a docking programme and measure shell plating while the vessel is out of the water.
A bar and a shallow lagoon
The entrance bar and channel depths shape which ships can call. Smaller coasters are typical, and gauging windows depend on tide and weather, so planning begins from the agent's schedule.
Inspection services for ships at Aveiro
Each service has its own page with the method, the class requirements and what the report contains.
Ultrasonic Thickness Measurement (UTM)
Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.
ExploreSpecial Survey Thickness Measurement
Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.
ExploreCAS (Condition Assessment Scheme)
Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.
ExploreCAP Thickness Measurement
Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.
ExploreESP Gauging
Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.
ExploreHull Structural Integrity
Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.
ExploreShip Piping Inspection
Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.
ExploreScrubber Piping Inspection
EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.
ExploreIHM (Inventory of Hazardous Materials)
IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.
ExploreMarine NDT Services
Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.
ExploreAveiro, the Ria and the ships that call
Aveiro lies about midway down Portugal's Atlantic coast, and its commercial port is on the Gafanha peninsula, a sandy strip between the Atlantic and the Ria de Aveiro. Ships reach the quays by a dredged entrance channel through the bar at the harbour mouth, and then along a channel into the lagoon. The entrance is exposed to Atlantic swell, and in heavy weather the bar can be closed to shipping. Depths in the channel are limited, so the port suits small and medium-sized ships rather than ocean-going giants.
Traffic centres on bulk and general cargo. Coastal bulk carriers bring cereals, fertiliser, cement and other building materials, and break-bulk and project cargo arrive on multipurpose coasters. A ro-ro and container flow runs on a smaller scale, and Aveiro's industrial hinterland, which includes ceramics, paper and metal fabrication, feeds some outbound cargo. The Gafanha area has a long fishing tradition, and fishing vessels, trawlers and support boats use the harbour basins and yard. Tugs and pilot boats handle the movements through the channel.
Planning depends on tide and weather. Ships entering the port plan around the state of the tide and a forecast that keeps the bar open, so arrivals can shift by a day or more. Once alongside, the stay for discharge is usually a few days, which gives time for hold gauging after the cargo is out. Fishing vessels and coasters moving to the yard offer a longer window, because a docking allows shell, rudder and propeller areas to be measured. We build the plan around an agent's updates and keep a flexible start date so a delayed arrival does not waste the mobilisation.
Where gauging can be done at Aveiro
The port has a ship repair yard serving coasters, fishing vessels and workboats, and this is the place where bottom and side shell gauging out of the water is possible. Navalria is the yard name usually associated with the port's shipbuilding and repair, and ships docked there can have shell plating, sea chests and the rudder and propeller area measured with staging and access arranged by the yard. Ships too large for the yard's facilities dock elsewhere in Portugal or in Galicia, and Aveiro then supports the gauging afloat before the move.
At the cargo quays, holds on bulk carriers and coasters can be gauged once discharge is complete and the holds are cleaned and ventilated. Tank spaces on small tankers or general cargo ships with ballast tanks are accessible when the crew has emptied and released them. Fishing vessels at lay-by berths are gauged for owners who want a condition check ahead of a survey or a sale. Access to each berth and to the yard is arranged through the ship's agent, and each compartment is entered only under the ship's own permit system.
- Cargo quays at Gafanha — hold, coaming and tank-top gauging on bulk carriers and coasters after discharge.
- Ship repair yard on the lagoon — shell, sea chest, rudder and propeller-area gauging during dockings of coasters and fishing vessels.
- Lay-by berths — owner's condition gauging of idle coasters and fishing vessels.
- Ro-ro and container berth — deck, ramp and ballast-tank readings on small short-sea ships.
- Fishing harbour basins — hull and tank gauging on trawlers before surveys or sales.
- Pre-docking calls — afloat gauging that feeds steel estimates for yards in Aveiro, Galicia or elsewhere in Portugal.
Thickness measurement through the survey cycle at Aveiro
Class rules set the survey cycle, and the cycle sets how much gauging a ship needs. A superintendent planning a call at Aveiro usually knows which survey is due; the table shows what the thickness measurement for each one typically involves. The exact extent comes from the class rules for the ship type and the surveyor attending, so the thickness measurement programme is agreed with the class before work starts.
| Survey | When it falls | What the thickness measurement usually covers |
|---|---|---|
| Annual survey | Every year, within three months of the anniversary date | General examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey. |
| Intermediate survey | In place of the second or third annual survey | Suspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age. |
| Renewal survey No. 1 | Around 5 years | The first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal. |
| Renewal survey No. 2 | Around 10 years | Wider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey. |
| Renewal survey No. 3 | Around 15 years | Extensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal. |
| Renewal survey No. 4 and later | Around 20 and 25 years | Gauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme. |
| Docking survey | Twice in each five-year period | Bottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged. |
Port state control and the rules around Aveiro
Portugal participates in the Paris MoU, and port state control inspections at Aveiro follow the same risk-based method as elsewhere in the region. They are carried out under the Directorate-General for Natural Resources, Safety and Maritime Services, abbreviated DGRM, while the local harbour master's office handles day-to-day maritime administration. Older coasters with a history of structural wastage are inspected more often, and a recent gauging report lets the superintendent see what an inspector might find in holds and ballast tanks.
EU regulations influence small-ship owners as well. The EU ETS has covered shipping since 2024 and FuelEU Maritime has applied since 2025, though smaller coasters fall outside parts of both, depending on tonnage. The EU Ship Recycling Regulation asks for an Inventory of Hazardous Materials on ships calling at EU ports. For Aveiro's typical customers, the main driver for gauging is the class survey cycle and the commercial decision to renew steel or retire an older hull. Fishing vessels follow their own flag-state and class requirements, and we scope their gauging accordingly.
Wherever a ship is outside a sulphur emission control area, the global 0.50% sulphur cap applies, and many of the ships calling at Aveiro meet it with an exhaust gas cleaning system rather than compliant fuel. Scrubber wash-water piping, the overboard discharge and the hull penetration around it corrode quickly in service, especially on open-loop systems, and are worth adding to the gauging scope.
Typical thickness gauging jobs at Aveiro
Aveiro jobs are mostly small-ship work. The superintendent or owner supplies the last gauging record and the survey due date, and we agree whether the work will be afloat at a cargo quay or tied to a yard period. Typical requests:
- Hold, coaming and tank-top plating gauging on a coastal bulk carrier after discharge, for an intermediate or renewal survey.
- Shell plating, sea chest and rudder-area gauging on a coaster in the yard's dock, with readings fed to the class surveyor.
- Ballast-tank and deck gauging on a general cargo ship at a lay-by berth ahead of a sale.
- Condition gauging of a fishing vessel's hull and tanks before a survey or a transfer of ownership.
- Re-gauging of renewed plating after yard repair, to confirm the new steel against drawing thickness.
How a thickness measurement job runs at Aveiro
The sequence for a thickness measurement job at Aveiro is short and written down, so the yard, the surveyor and the superintendent know who arranges what.
The nearest international airport is Porto's Francisco Sá Carneiro, with Lisbon an alternative for longer connections; both are reachable by road. Technicians from India travel through a European hub. The ship's agent arranges port and yard access and any launch needed. Portugal is in the Schengen area, so Schengen visas are obtained in India before departure, and the application starts once the arrival or docking date is firm and the owner has supplied an invitation letter. Because bar conditions can move arrival dates, travel is confirmed against the agent's most recent update.
- Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
- We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
- Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
- Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
- Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
- The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.
Who does the work, and when class approval applies
We send the team from India to the ship for each job rather than keeping staff at the port, and plan the mobilisation around visas and the vessel's itinerary. The work is planned and supervised by the founder, our Responsible NDT Level III (ASNT NDT Level III in UT, RT, MT, PT and VT, with more than eleven years of international field experience). Technicians hold certification under the company's written practice to ASNT SNT-TC-1A; Atlantis is ISO 9001 and ISO 14001 certified.
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Governing codes and standards
- IACS UR Z7 hull classification surveys
- IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
- IACS UR Z17 approval of service suppliers
- SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
- MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
- The rules of the vessel's classification society
What you receive
- Thickness measurement report on the class formats, with sketches
- Summary of substantial and excessive corrosion against allowable margins
- Pitting and grooving records with depth and extent
- Piping wall-thickness tables with isometric sketches
- Magnetic particle or penetrant crack-detection reports
- Gauge calibration records and technician certificates
Industries served
- Coastal bulk carriers
- General cargo and multipurpose coasters
- Small short-sea container and ro-ro ships
- Fishing vessels and trawlers
- Tugs and pilot boats
- Dredgers and workboats
- Small coastal tankers
Frequently asked questions
Is there a drydock at Aveiro?
The port has a ship repair yard that serves coasters, fishing vessels and workboats, and it is where shell gauging out of the water is realistic. Larger ships dock elsewhere in Portugal or in Galicia. We confirm with the owner whether the target vessel fits the yard before planning the mobilisation.
What decides when a ship can be gauged at Aveiro?
Mostly the tide, the bar and the cargo programme. A ship arrives when the entrance is open and the draught allows, and discharge decides when holds are empty. We follow the agent's updates and keep the start date flexible, so a delayed arrival changes the plan without losing the stay.
Can holds on a bulk coaster be gauged at the quay?
Yes, once discharge is complete and holds are cleaned and ventilated. We gauge tank tops, lower frames, bulkheads and hatch coamings, taking readings against the ship's thickness records. Cargo residue can hide corrosion, so the crew usually sweeps and washes before gauging begins.
Do you gauge fishing vessels at Aveiro?
Yes. Hull plating, tank boundaries, fish-hold structure and deck areas can be gauged afloat or at the yard, depending on access. Owners often ask for this ahead of a survey or sale, and the report is structured by compartment so it can be shared with the buyer, the class surveyor or the yard.
Does thickness measurement at Aveiro need class approval?
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Planning a survey or a drydock?
Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
Request a QuoteRequest a ship gauging quote
Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
Speak to an ASNT NDT Level III
Atlantis NDT provides ASNT Level III consulting, NDT training to ASNT SNT-TC-1A, inspection management software and independent report validation. Request a free consultation and we will return a tailored quote — affordable, accessible and fully customizable to your programme.