Maritime inspection · Montenegro
Ultrasonic Thickness Gauging for Ships Calling at Kotor
Kotor lies at the head of the Bay of Kotor, beneath the walls of its old town, and is one of the best-known cruise calls on the Adriatic. Large cruise ships berth at the town quay or anchor in the inner bay, and smaller passenger ships and yachts use the same water. Gauging is mostly scrubber piping and technical spaces on a call day. Atlantis NDT brings thickness technicians from India for each ship, with no staff based in Montenegro.
Cruise calls under the old town walls
Several cruise ships can lie at the Kotor quay on a busy day while others anchor in the inner bay and tender passengers ashore, so gauging has to fit tight itineraries and the crowded water around them.
Scrubber piping on frequent callers
Cruise ships with exhaust gas cleaning systems carry wash-water and overboard piping that ages quickly. A call day is often long enough to gauge accessible runs, valves and the shell plating around the discharge.
A calm inner bay beyond Verige
Past the Verige narrows the water is sheltered from the open Adriatic, which suits owner's condition gauging of small passenger vessels, yachts and expedition ships on a lay-by berth or at anchor.
Inspection services for ships at Kotor
Each service has its own page with the method, the class requirements and what the report contains.
Ultrasonic Thickness Measurement (UTM)
Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.
ExploreSpecial Survey Thickness Measurement
Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.
ExploreCAS (Condition Assessment Scheme)
Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.
ExploreCAP Thickness Measurement
Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.
ExploreESP Gauging
Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.
ExploreHull Structural Integrity
Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.
ExploreShip Piping Inspection
Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.
ExploreScrubber Piping Inspection
EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.
ExploreIHM (Inventory of Hazardous Materials)
IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.
ExploreMarine NDT Services
Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.
ExploreThe port of Kotor and the inner Bay of Kotor
The Bay of Kotor is a drowned river valley, a sequence of basins linked by narrow channels and ringed by steep limestone mountains. Ships coming from the open sea enter past the Luštica peninsula, pass Herceg Novi and Tivat, and squeeze through the Verige strait before reaching the innermost basin, where Kotor sits. The passage is slow and demands attention from the pilot and bridge team, which is one reason ships stay for a full call rather than a brief stop. Winds are generally gentler inside the bay than outside, although squalls come down off the mountains.
Kotor's commercial identity today is passenger traffic. Cruise ships of many sizes arrive on most summer days, mooring at the town quay or anchoring in the inner bay and landing passengers by tender. Smaller cruise ships, expedition vessels and day-trip boats work the same waters, and a few cargo and service ships call at the port for local supply. The cruise calendar is concentrated between spring and autumn, with very little in winter, so any work that needs a ship out of passenger service falls in the off months.
For gauging, this places the emphasis on what can be done while a ship is working. The call day gives access to scrubber systems, ballast tank boundaries, technical spaces, sea water cooling lines and deck areas, and the long approach through the bay gives owners reason to confirm condition before a ship commits to the itinerary. Ships with a docking due usually leave Montenegro for a yard elsewhere in the Adriatic, so readings taken at Kotor serve as the pre-docking record that the yard and the attending surveyor will use.
Where gauging is practical at Kotor
The main working place is the cruise quay below the old town. Ships alongside can be gauged on the call day once the ship's safety officer and the chief engineer have agreed the spaces, with scrubber discharge lines and pump rooms a regular target. The quay is shared, so the berth allocation and the passenger programme set the time available, and the ship's agent confirms both before the team travels. Work in engine spaces is done under the ship's permit system, and results are reported against the spaces actually accessed.
At the inner-bay anchorage, a launch carries the team to the ship. This route suits smaller passenger vessels, yachts and expedition ships that stay several days, as well as ships between charters. There is no commercial drydock at Kotor itself. For ships needing steel renewal, the Bay's own shipyard at Bijela and yards on the Croatian and Italian coasts are the usual alternatives, and a pre-docking gauging record from Kotor helps that yard estimate steel before the ship is out of the water.
- Kotor town quay: scrubber discharge piping, sea water lines and technical spaces on cruise ships during the call day
- Inner-bay anchorage: launch-borne gauging of small passenger ships, expedition vessels and yachts in sheltered water
- Lay-by berths for small passenger craft: tank boundary and deck gauging during lay-up or between charters
- Cargo and supply berth: hatch covers and deck piping on service ships calling for local supply
- Pre-docking gauging for ships bound for Bijela or Adriatic yards: a steel estimate before the ship leaves the bay
Thickness measurement through the survey cycle at Kotor
Every renewal survey asks for more thickness measurement than the last, and for oil tankers, chemical tankers and bulk carriers the ESP Code adds close-up survey on top. The table is the usual shape of the work; the class rules and the surveyor set the exact extent, which is why the measurement plan for a job at Kotor is agreed in writing before mobilisation.
| Survey | When it falls | What the thickness measurement usually covers |
|---|---|---|
| Annual survey | Every year, within three months of the anniversary date | General examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey. |
| Intermediate survey | In place of the second or third annual survey | Suspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age. |
| Renewal survey No. 1 | Around 5 years | The first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal. |
| Renewal survey No. 2 | Around 10 years | Wider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey. |
| Renewal survey No. 3 | Around 15 years | Extensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal. |
| Renewal survey No. 4 and later | Around 20 and 25 years | Gauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme. |
| Docking survey | Twice in each five-year period | Bottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged. |
Port state control, class rules and the Montenegrin setting
Montenegro is a member of the Paris MoU, so foreign ships calling at Kotor are exposed to the same targeting and inspection regime as at ports in neighbouring Croatia and Italy. Passenger ships get close attention in any regime, and an inspector will look at structural condition, fire safety and the integrity of scrubber and ballast arrangements. A thickness record taken before the call gives the superintendent a view of known weak areas, so that nothing surprising is found by someone else first.
Montenegro is a candidate for EU membership but is not in the EU, and the Montenegrin Maritime Safety Administration is the national authority for ships and ports. Voyages that start or end in an EU port still come under EU ETS and FuelEU Maritime, which affects cruise operators running itineraries between Croatia, Italy, Greece and Kotor. Cruise owners therefore watch hull and machinery condition closely when planning refits, and gauging data is one of the inputs. Visiting technicians also follow Montenegrin entry rules, which differ from the Schengen system.
Since 1 May 2025 the whole Mediterranean has been a sulphur emission control area, so ships calling at Kotor burn 0.10% sulphur fuel or run a scrubber. Scrubber wash-water piping, the overboard discharge and the hull penetration around it corrode quickly in service and are worth adding to the gauging scope at every docking.
Typical thickness gauging jobs at Kotor
Kotor jobs are short, planned around an itinerary and often repeated across a season. A cruise ship may allow a few hours at the quay; a small passenger vessel or yacht at the inner anchorage may allow days. We confirm berth, access to spaces and reporting format with the superintendent in advance, and build visa lead time for Montenegro into the schedule from the day the enquiry arrives.
- Scrubber overboard piping and discharge valve gauging on a cruise ship at the Kotor quay, completed during the passenger programme ashore
- Sea chest and sea water cooling line readings on a mid-size cruise ship ahead of its winter shipyard period
- Ballast tank boundary gauging on an expedition ship at the inner anchorage between voyages
- Hull plating and tank readings on a small passenger vessel at a lay-by berth, giving a pre-purchase view for a prospective buyer
- Pre-docking steel estimate on a coastal passenger ship before it sails for a yard in the Adriatic
How a thickness measurement job runs at Kotor
The sequence for a thickness measurement job at Kotor is short and written down, so the yard, the surveyor and the superintendent know who arranges what.
Tivat Airport, on the same bay, is the closest, with seasonal European links, and Dubrovnik Airport in Croatia is reachable by road across the border. Podgorica Airport has year-round connections and a longer road transfer to the coast. The ship's agent arranges quay passes and launches at Kotor. Montenegro sets its own entry rules for visitors, so we check what Indian passport holders need on the date of the enquiry rather than relying on general assumptions.
- Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
- We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
- Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
- Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
- Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
- The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.
Who does the work, and when class approval applies
We send the team from India to the ship for each job rather than keeping staff at the port, and plan the mobilisation around visas and the vessel's itinerary. The work is planned and supervised by the founder, our Responsible NDT Level III (ASNT NDT Level III in UT, RT, MT, PT and VT, with more than eleven years of international field experience). Technicians hold certification under the company's written practice to ASNT SNT-TC-1A; Atlantis is ISO 9001 and ISO 14001 certified.
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Governing codes and standards
- IACS UR Z7 hull classification surveys
- IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
- IACS UR Z17 approval of service suppliers
- SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
- MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
- The rules of the vessel's classification society
What you receive
- Thickness measurement report on the class formats, with sketches
- Summary of substantial and excessive corrosion against allowable margins
- Pitting and grooving records with depth and extent
- Piping wall-thickness tables with isometric sketches
- Magnetic particle or penetrant crack-detection reports
- Gauge calibration records and technician certificates
Industries served
- Large cruise ships
- Small cruise ships and expedition vessels
- Coastal passenger ships
- Excursion boats
- Service and supply vessels
- Small general cargo ships
- Large yachts
Frequently asked questions
How long does a cruise ship stay at Kotor, and is that enough for gauging?
Most cruise ships stay for a day, and the working window is shorter than the call. That is enough for scrubber piping, selected sea water lines and a few technical spaces if access is agreed beforehand. Larger scopes, such as tank boundaries, are better scheduled during lay-up or a shipyard period.
Is there a drydock at Kotor?
No. The shipyard at Bijela, elsewhere in the Bay of Kotor, and yards on the Croatian and Italian coasts are the usual choices. Gauging at Kotor before the ship leaves gives the yard steel estimates for its specification, and the technicians can travel on to the yard for the docking survey so measurement points stay consistent.
Can you gauge a ship at the inner-bay anchorage?
Yes, by launch arranged through the agent. It works well for small passenger ships, expedition vessels and yachts that stay for several days. We confirm sea conditions with the master and the agent on the day, since squalls descending from the mountains can briefly suspend launch operations.
Does Montenegro's status outside the EU change how you plan a Kotor job?
It mainly affects entry rules for our Indian technicians, which are Montenegrin and not Schengen. We check the requirements when the enquiry arrives and include the lead time. Port state control follows Paris MoU practice, so the inspection regime is the one superintendents already know from neighbouring ports.
Does thickness measurement at Kotor need class approval?
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Planning a survey or a drydock?
Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
Request a QuoteRequest a ship gauging quote
Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
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