Maritime inspection · Croatia
Ship Thickness Measurement at the Port of Gruž, Dubrovnik
Dubrovnik's commercial harbour is at Gruž, a sheltered inlet north of the old town where cruise ships, island ferries, the Bari ro-pax service and a modest flow of coastal cargo share a handful of quays. Gauging here is driven by cruise scrubber systems, ferry refit planning and sales of small tonnage in the southern Adriatic. Atlantis NDT keeps no staff in Croatia: ultrasonic thickness technicians fly in from India once the superintendent has fixed the scope and the ship's schedule.
Cruise ships with scrubber systems
Many large cruise ships that call at Dubrovnik run exhaust gas cleaning systems, so wash-water and overboard piping near the shell is a recurring gauging scope, fitted into a call day around passenger and tender operations.
Island ferries and the Bari crossing
Car ferries to the Elafiti islands and Mljet, and the ro-pax service to Bari, work out of Gruž all year. Vehicle decks, ramps and ballast tanks can be gauged in blocks across turnarounds or in winter lay-up.
Sheltered water for condition checks
The inlet behind the Franjo Tuđman Bridge is calm in most weather, which suits owner's condition gauging and pre-purchase work on small ships and yachts alongside or on a lay-by berth.
Inspection services for ships at Dubrovnik
Each service has its own page with the method, the class requirements and what the report contains.
Ultrasonic Thickness Measurement (UTM)
Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.
ExploreSpecial Survey Thickness Measurement
Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.
ExploreCAS (Condition Assessment Scheme)
Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.
ExploreCAP Thickness Measurement
Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.
ExploreESP Gauging
Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.
ExploreHull Structural Integrity
Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.
ExploreShip Piping Inspection
Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.
ExploreScrubber Piping Inspection
EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.
ExploreIHM (Inventory of Hazardous Materials)
IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.
ExploreMarine NDT Services
Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.
ExploreThe port of Gruž and the approach to Dubrovnik
Ships bound for Dubrovnik do not berth at the old town. They come up the coast, pass the island of Lokrum and the Elafiti group, and enter the long inlet of Rijeka Dubrovačka, where Gruž lies on the northern shore beneath the Franjo Tuđman Bridge. The Adriatic has a small tidal range, so berth depth rarely changes the plan, but the bura from the north-east and the jugo from the south-east can interrupt launch transfers and tender operations at the outer anchorage. Winter weather is more disruptive than summer, and it is in winter that most maintenance work is done.
Traffic splits sharply by season. From spring to autumn the harbour is dominated by cruise ships, some berthing at Gruž and others anchoring off the old town, and by the island ferries, which sail to Koločep, Lopud, Šipan and Mljet several times a day. A year-round ro-pax link runs to Bari in Italy, with its heaviest loading in summer. Cargo is smaller in scale than at Ploče or Rijeka and mostly serves the city and its hinterland: general cargo, project loads, bulk supplies and fuel arrive on coasters and short-sea ships that make brief calls.
For inspection, this mix produces two kinds of ship. Cruise vessels need scrubber and hull checks that fit around a day in port, with passengers ashore and the engine room under tight watchkeeping rules. Ferries and coasters need structural gauging that is planned months ahead, because the summer timetable leaves little room. Owners of older tonnage also use Gruž for condition checks before a charter, sale or docking elsewhere, and a record taken alongside in calm water gives the receiving yard and surveyor a measured picture to work from rather than an assumption.
Where ships can be gauged in and around Gruž
Most gauging in Dubrovnik is carried out afloat. Cruise ships on the Gruž berths can be worked on scrubber discharge lines, sea water cooling pipes and accessible tank boundaries during the call, once the master and chief engineer agree the spaces and the safety arrangements. Ferries on the Bari service and island lines stand at their own quays between sailings and overnight, and their vehicle decks and ramps are the usual first scope. The ship's agent, or the operator for ferries, arranges port passes, escort and any launch to the outer anchorage.
Heavy repair capacity in the immediate area is limited and aimed at small craft, so ships that need a full docking normally go to Split, Rijeka or a yard across the border in Montenegro. Gauging at Gruž before the ship sails lets the yard estimate steel from readings instead of guesses, and the same technicians can then travel on to the yard for the docking survey, keeping measurement points consistent. Lay-up of small ferries and workboats in winter, where it happens afloat, gives longer working windows than any call day.
- Gruž cruise berths: scrubber overboard piping and technical spaces on cruise ships during the call, with passengers ashore
- Island ferry quays at Gruž: vehicle deck, ramp and ballast tank gauging between Elafiti and Mljet sailings
- Bari ro-pax berth: deck, stern door and tank gauging on the cross-Adriatic ferry between crossings
- General cargo and fuel quays: hatch covers, holds and deck piping on coasters during or after cargo work
- Outer anchorage off the old town: condition gauging by launch for charter, sale and off-hire checks in suitable weather
- Winter lay-by berths in the inlet: longer-window gauging of ferries and workboats out of season
Thickness measurement through the survey cycle at Dubrovnik
Class rules set the survey cycle, and the cycle sets how much gauging a ship needs. A superintendent planning a call at Dubrovnik usually knows which survey is due; the table shows what the thickness measurement for each one typically involves. The exact extent comes from the class rules for the ship type and the surveyor attending, so the thickness measurement programme is agreed with the class before work starts.
| Survey | When it falls | What the thickness measurement usually covers |
|---|---|---|
| Annual survey | Every year, within three months of the anniversary date | General examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey. |
| Intermediate survey | In place of the second or third annual survey | Suspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age. |
| Renewal survey No. 1 | Around 5 years | The first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal. |
| Renewal survey No. 2 | Around 10 years | Wider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey. |
| Renewal survey No. 3 | Around 15 years | Extensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal. |
| Renewal survey No. 4 and later | Around 20 and 25 years | Gauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme. |
| Docking survey | Twice in each five-year period | Bottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged. |
Port state control, EU rules and emissions context at Dubrovnik
Croatia is a Paris MoU member and part of the EU, so foreign ships in Dubrovnik are subject to the same port state control inspections as ships in Italian, Greek or French ports. Passenger ships in scheduled service, including the ro-pax ferries and the cruise ships that run regular itineraries, also fall under the additional EU inspection rules for passenger ro-ro craft. The national maritime administration sits in the Ministry of the Sea, Transport and Infrastructure, and Croatian-flag ferries are normally classed with the Croatian Register of Shipping, whose headquarters is a short coastal run north in Split.
EU measures shape owners' choices at Dubrovnik. Ships calling at EU ports have to carry an Inventory of Hazardous Materials under the EU Ship Recycling Regulation, which draws attention to older steel and coatings, and EU ETS and FuelEU Maritime set a carbon charge and an intensity target for voyages that start or end in the EU. For older ferries and coasters, those obligations sit next to steel condition when owners decide whether to docking-repair or retire a ship. Gauging results feed that decision directly, because a hull with measured margin can stay on the route and a hull with substantial corrosion cannot.
Since 1 May 2025 the whole Mediterranean has been a sulphur emission control area, so ships calling at Dubrovnik burn 0.10% sulphur fuel or run a scrubber. Scrubber wash-water piping, the overboard discharge and the hull penetration around it corrode quickly in service and are worth adding to the gauging scope at every docking.
Typical thickness gauging jobs at Dubrovnik
Dubrovnik work is set by the tourist season: tight call-day windows for cruise ships from spring to autumn, and longer refit and lay-up windows for ferries and workboats in winter. Owners and superintendents who plan the winter jobs early get the best choice of dates, and we agree scope, access and reporting format before the team leaves India, so that nothing is left to chase once the ship has sailed.
- Scrubber wash-water and overboard piping gauging on a cruise ship during a call day at Gruž, timed around tender and passenger operations
- Vehicle deck, ramp and ballast tank readings on an island car ferry in its winter lay-up, ahead of a docking at a yard along the Croatian coast
- Stern door and ramp structure gauging on the Bari ro-pax between crossings, closing out items from the last annual survey
- Hatch cover and hold gauging on a coaster at the cargo quay after discharge, supporting a sale to a new owner
- Pre-docking steel estimate on a small passenger ship at a lay-by berth in the inlet, passed to the yard before the ship sails
How a thickness measurement job runs at Dubrovnik
The sequence for a thickness measurement job at Dubrovnik is short and written down, so the yard, the surveyor and the superintendent know who arranges what.
Dubrovnik Airport at Ćilipi, south of the city, has European connections that thin out in winter, and Zagreb or Split offer alternatives with long road transfers. The ship's agent arranges ISPS passes for the Gruž quays and a launch for ships at the outer anchorage. Croatia is in the Schengen area, so the team from India travels on Schengen visas, and we ask for the sailing schedule early enough to allow for appointment lead times at the consulate.
- Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
- We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
- Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
- Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
- Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
- The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.
Who does the work, and when class approval applies
We send the team from India to the ship for each job rather than keeping staff at the port, and plan the mobilisation around visas and the vessel's itinerary. The work is planned and supervised by the founder, our Responsible NDT Level III (ASNT NDT Level III in UT, RT, MT, PT and VT, with more than eleven years of international field experience). Technicians hold certification under the company's written practice to ASNT SNT-TC-1A; Atlantis is ISO 9001 and ISO 14001 certified.
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Governing codes and standards
- IACS UR Z7 hull classification surveys
- IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
- IACS UR Z17 approval of service suppliers
- SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
- MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
- The rules of the vessel's classification society
What you receive
- Thickness measurement report on the class formats, with sketches
- Summary of substantial and excessive corrosion against allowable margins
- Pitting and grooving records with depth and extent
- Piping wall-thickness tables with isometric sketches
- Magnetic particle or penetrant crack-detection reports
- Gauge calibration records and technician certificates
Industries served
- Cruise ships
- Island car ferries
- Ro-pax ferries
- Coasters and short-sea general cargo ships
- Small passenger ships
- Product and bunker tankers
- Large yachts
Frequently asked questions
Can you gauge a cruise ship's scrubber piping during a short call in Dubrovnik?
Often yes, if the spaces are accessible and the chief engineer agrees the scope in advance. Overboard piping, wash-water lines and valves near the shell can be gauged on a call day with the ship alongside at Gruž. Tank entry and hot work are handled under the ship's own permit system, and the team plans around watchkeeping and passenger operations.
Is there a drydock in Dubrovnik?
Not one suited to commercial ships of any size. Ships that need a docking normally go to Split, Rijeka or a yard across the border, and we gauge at Gruž first so the yard has steel estimates before the ship arrives. The same technicians can then attend the docking survey and keep the measurement locations unchanged.
When is the best time of year for ferry gauging at Gruž?
Winter lay-up, when island ferries and the Bari ro-pax are not on their full summer timetable. In season the work is limited to windows between sailings. Because refit periods are short and return-to-service dates fixed, bookings should be made months ahead, especially if tanks are to be opened for gauging.
Can a ship be gauged at the anchorage off the old town?
Yes, in suitable weather, by launch arranged through the agent. It is a practical route for owner's condition checks and pre-purchase work on small ships and yachts. Strong bura or jugo winds can suspend transfers, so we keep a weather margin in the schedule and confirm with the master on the day.
Does thickness measurement at Dubrovnik need class approval?
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Planning a survey or a drydock?
Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
Request a QuoteRequest a ship gauging quote
Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
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