Maritime inspection · Montenegro

Ship Thickness Measurement in Bar and the Bay of Kotor, Montenegro

Bar is Montenegro's main cargo port and the sea end of the railway to Belgrade, while the Bay of Kotor, a short drive north, combines a busy cruise call with a ship-repair tradition now focused on large yachts. Bulk carriers, general cargo ships, ferries to Italy and cruise ships make up most of the traffic. Atlantis NDT mobilises technicians from India to gauge them at berth, at anchor or in refit.

Bulk cargo on the Belgrade rail link

Bar's rail connection to Podgorica and Belgrade brings bulk carriers and general cargo ships serving Montenegro and Serbia, whose holds, hatch covers and ballast tanks can be gauged during or after their cargo calls.

Paris MoU since 1 July 2023

Montenegro's full membership of the Paris MoU means foreign ships in Bar and Kotor face the same port state control regime as ships in Italian and Croatian ports, which raises the value of gauging before the call.

Yacht refit in the Bay of Kotor

The former commercial ship-repair site at Bijela has been redeveloped for large-yacht refit, and with the Tivat marina it brings steel-hulled yachts whose plating and tanks are gauged while they are out of the water.

Inspection services for ships at Bar

Each service has its own page with the method, the class requirements and what the report contains.

Ultrasonic Thickness Measurement (UTM)

Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.

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Special Survey Thickness Measurement

Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.

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CAS (Condition Assessment Scheme)

Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.

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CAP Thickness Measurement

Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.

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ESP Gauging

Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.

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Hull Structural Integrity

Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.

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Ship Piping Inspection

Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.

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Scrubber Piping Inspection

EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.

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IHM (Inventory of Hazardous Materials)

IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.

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Marine NDT Services

Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.

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The port of Bar and the Bay of Kotor

The port of Bar sits on Montenegro's southern coast and is the country's principal gateway for bulk and general cargo. It is linked by rail to Podgorica and on to Belgrade, which gives it a hinterland in Serbia as well as Montenegro, and its terminals handle dry bulk, general cargo, containers, ro-ro traffic and fuel imports. Ferries cross the Adriatic to Bari in Italy, carrying passengers, cars and trucks, with traffic peaking in summer. Ships waiting to berth lie at anchor off the port, on a more open stretch of coast than the sheltered bays further north.

Inspection demand in Bar comes mainly from bulk carriers and general cargo ships on working calls, many of them mid-size ships in regional trades, and from the ferries on the Bari route. For the cargo ships a gauging record matters at every sale, charter and renewal survey; the ferries carry the usual ro-pax concerns of vehicle decks, ramps and ballast tanks. Because there is no large commercial ship-repair yard at Bar itself, UTM in Montenegro is done alongside or at anchor, either to close out survey items or to prepare an estimate for a docking elsewhere in the Adriatic.

The Bay of Kotor adds a different side of Montenegrin shipping. Kotor is one of the Adriatic's best-known cruise calls, with ships berthing at the town or anchoring in the inner bay and tendering passengers ashore. Tivat, on the same bay, has grown around Porto Montenegro, a superyacht marina built on a former naval shipyard, and the site of the old commercial ship-repair yard at Bijela has been redeveloped for large-yacht refit. The bay has a long seafaring tradition: the University of Montenegro's Faculty of Maritime Studies is in Kotor, and Montenegrin officers and engineers serve widely in international fleets. Bar and the bay are close enough by road to be covered in a single mobilisation.

Where thickness gauging happens in Bar and the Bay of Kotor

In Bar, gauging is done on ships alongside at the cargo and ferry terminals or at the anchorage off the port. Bulk carriers and general cargo ships open up their holds and hatch covers for gauging after discharge, and to ballast tanks the crew can make safe; ferries on the Bari service can be gauged between sailings, with vehicle decks and ramps the usual focus. Product tankers at the liquid terminal allow deck and deck piping gauging under the terminal's safety rules. The ship's agent arranges port access, passes and launches.

In the Bay of Kotor, cruise ships can be gauged on call days, mainly for scrubber piping and technical spaces, although work on a ship at anchor depends on tender traffic and the master's agreement. The Bijela refit facility and the Tivat marina area handle large steel-hulled yachts, whose hull plating, tanks and structure can be gauged during refit periods when the yacht is out of the water. For commercial dockings, owners normally use yards elsewhere in the Adriatic, such as Rijeka, and hull gauging in Montenegro beforehand gives the yard a head start on its specification.

  • Port of Bar bulk and general cargo terminals — hold, hatch cover and ballast tank gauging on bulk carriers and general cargo ships once discharged
  • Bar ferry terminal — ro-pax ferries on the Bari route, gauged on vehicle decks, ramps and ballast tanks in the hours between sailings
  • Bar liquid cargo terminal — deck and deck piping gauging on product tankers discharging fuel, within the terminal's safety rules
  • Anchorage off Bar — open-coast anchorage where launch transfers allow sale and charter condition gauging in suitable weather
  • Kotor cruise berths and inner-bay anchorage — cruise ships calling at the walled town, gauged in technical spaces around tender operations
  • Bijela and Tivat, Bay of Kotor — gauging of steel plating, tanks and structure on large yachts during refit periods out of the water

Thickness measurement through the survey cycle at Bar

Every renewal survey asks for more thickness measurement than the last, and for oil tankers, chemical tankers and bulk carriers the ESP Code adds close-up survey on top. The table is the usual shape of the work; the class rules and the surveyor set the exact extent, which is why the measurement plan for a job at Bar is agreed in writing before mobilisation.

SurveyWhen it fallsWhat the thickness measurement usually covers
Annual surveyEvery year, within three months of the anniversary dateGeneral examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey.
Intermediate surveyIn place of the second or third annual surveySuspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age.
Renewal survey No. 1Around 5 yearsThe first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal.
Renewal survey No. 2Around 10 yearsWider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey.
Renewal survey No. 3Around 15 yearsExtensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal.
Renewal survey No. 4 and laterAround 20 and 25 yearsGauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme.
Docking surveyTwice in each five-year periodBottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged.

Port state control, EU links and emissions context in Montenegro

Montenegro became a full member of the Paris MoU on 1 July 2023, so foreign ships in Bar and Kotor are now inspected under the same regime as ships in Italian and Croatian ports. For owners of older bulk and general cargo ships trading in the region, structural condition at Bar is assessed against the same inspection standards as at Paris MoU ports across the Adriatic, and gauging known corrosion areas before the call is a sensible precaution. The ECA boundary is geographical, so Montenegrin waters have been part of the Mediterranean SOx ECA since 1 May 2025 like those of its EU neighbours: ships off Bar and in the Bay of Kotor need 0.10% sulphur fuel or an equivalent scrubber.

Montenegro is not in the EU, although it is a candidate for membership and uses the euro. Under EU ETS, which has covered shipping since 2024, half of the emissions on a voyage between an EU port and a non-EU port such as Bar fall within the scheme, and FuelEU Maritime, applying since 2025, treats such voyages in a similar way. Owners on the Bari ferry route and on cargo trades with Italy and Croatia therefore feel both regimes, and they weigh steel condition alongside them when deciding how long to keep older tonnage. Montenegro is outside the Schengen area and applies its own visa rules, which affects how a team from India is mobilised.

Since 1 May 2025 the whole Mediterranean has been a sulphur emission control area, so ships calling at Bar burn 0.10% sulphur fuel or run a scrubber. Scrubber wash-water piping, the overboard discharge and the hull penetration around it corrode quickly in service and are worth adding to the gauging scope at every docking.

Typical thickness gauging jobs in Bar and Kotor

Bar jobs are short and practical. Bulk carriers and general cargo ships give a cargo call, ferries give the hours between sailings, and an anchored ship gives as long as the owner chooses. In the Bay of Kotor, cruise call days and yacht refits add a different kind of work. We agree scope, access and reporting with the superintendent before the team travels, and check visa requirements at the same time.

  • Hold frame and hatch cover gauging on a bulk carrier after discharge at Bar, closing out substantial corrosion items ahead of its intermediate survey
  • Pre-purchase gauging on a general cargo ship at anchor off Bar, giving the buyer a measured view of deck, hold and ballast tank condition
  • Vehicle deck and ballast tank gauging on a ro-pax ferry on the Bar–Bari route during its turnaround, ahead of a winter docking elsewhere
  • Scrubber overboard piping survey on a cruise ship berthed at Kotor, timed around passenger operations and tender traffic in the inner bay
  • Yacht hull thickness gauging of steel plating and tanks on a large yacht in refit at Bijela, before the refit specification is fixed

How a thickness measurement job runs at Bar

Most of the work on a Bar job happens before the team boards: scope, plan and access are settled first, so the time on board goes on measurement.

Podgorica Airport is the main gateway for Bar, with road and rail links to the coast, and Tivat Airport sits on the Bay of Kotor; Dubrovnik Airport in Croatia is also within reach of the bay. The ship's agent arranges port passes at Bar and Kotor and launches for ships at anchor, and yacht refit facilities issue their own site access. Montenegro is outside the Schengen area and sets its own entry rules, so we confirm current visa requirements for our Indian technicians as soon as an enquiry arrives and build that lead time into the plan.

  • Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
  • We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
  • Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
  • Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
  • Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
  • The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.

Who does the work, and when class approval applies

The inspection team is mobilised from India for each job; nobody is stationed at the port, so mobilisation is planned against the vessel's schedule and visa lead times. Our founder and Responsible NDT Level III, who holds ASNT NDT Level III in UT, RT, MT, PT and VT and has over eleven years of international field experience, plans and supervises the work. Technicians are certified under the company's written practice to ASNT SNT-TC-1A, and the company holds ISO 9001 and ISO 14001 certification.

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Governing codes and standards

  • IACS UR Z7 hull classification surveys
  • IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
  • IACS UR Z17 approval of service suppliers
  • SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
  • MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
  • The rules of the vessel's classification society

What you receive

  • Thickness measurement report on the class formats, with sketches
  • Summary of substantial and excessive corrosion against allowable margins
  • Pitting and grooving records with depth and extent
  • Piping wall-thickness tables with isometric sketches
  • Magnetic particle or penetrant crack-detection reports
  • Gauge calibration records and technician certificates

Industries served

  • Bulk carriers
  • General cargo ships
  • Ro-pax ferries
  • Product tankers
  • Cruise ships
  • Container ships
  • Large steel-hulled yachts

Frequently asked questions

Do you need a separate visa to work in Montenegro?

Montenegro is outside the Schengen area and applies its own entry rules. When we scope a job we check the current requirements for Indian nationals, including whether an existing Schengen visa is accepted for entry, and build the lead time into the mobilisation plan. Early notice of a Bar or Kotor job therefore helps more than it would for an EU port.

Has Paris MoU membership changed inspections in Bar?

Since Montenegro became a full Paris MoU member, foreign ships in Bar and Kotor are inspected under the same regime as in Italian or Croatian ports. For older ships trading in the region, that makes it sensible to gauge known corrosion areas and close out outstanding survey items before calling, rather than having them raised during an inspection.

Can you gauge large yachts in refit in the Bay of Kotor?

Yes, on steel-hulled yachts during refit, when the hull is out of the water and tanks are opened. Ultrasonic gauging gives plating and structure thicknesses for the refit specification and the yacht's survey. The refit facility issues site access, and we coordinate with its planners so that readings are taken before blasting begins.

Where do ships from Bar go for drydocking?

Usually to a yard in another Adriatic or Mediterranean country, since Bar has no large commercial ship-repair yard. Gauging at Bar beforehand, alongside or at anchor, gives the chosen yard steel estimates for the specification, and the same technicians can then travel to the yard and carry out the docking programme, so the readings stay consistent.

Does thickness measurement at Bar need class approval?

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Planning a survey or a drydock?

Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.

Request a Quote

Request a ship gauging quote

Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.








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