Maritime inspection · Italy

Gioia Tauro: Ultrasonic Gauging for Transhipment Container Ships and Carriers

Gioia Tauro is Italy's largest transhipment hub, a deep-water port in Calabria where container ships exchange boxes before heading across the Mediterranean and beyond. Ships stay at the quay only as long as the cargo operation takes, so Atlantis NDT brings an inspection team from India and plans thickness gauging around the stow plan, concentrating on hatch coamings, ballast tanks and hull areas due for survey.

Container ships by the hundred, each briefly alongside

Transhipment calls are short and numerous. A ship rarely lies at the quay for more than a day, so gauging is built around a few spaces the crew can open once cargo handling allows.

Deep-water berths for the largest ships

Gioia Tauro takes some of the largest container ships in the Mediterranean, which carry heavy structure and long hatch coamings. Even a partial programme gives meaningful data for a ship of that size.

Shipping lane at the doorstep

The port sits on the main east-west route and close to the Strait of Messina, so ships call here between Suez, Gibraltar and the Black Sea without losing much sea time.

Inspection services for ships at Gioia Tauro

Each service has its own page with the method, the class requirements and what the report contains.

Ultrasonic Thickness Measurement (UTM)

Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.

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Special Survey Thickness Measurement

Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.

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CAS (Condition Assessment Scheme)

Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.

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CAP Thickness Measurement

Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.

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ESP Gauging

Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.

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Hull Structural Integrity

Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.

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Ship Piping Inspection

Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.

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Scrubber Piping Inspection

EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.

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IHM (Inventory of Hazardous Materials)

IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.

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Marine NDT Services

Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.

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The port of Gioia Tauro and its place in container shipping

Gioia Tauro lies on the Tyrrhenian coast of Calabria, in the plain beyond the Aspromonte hills, a little north of the Strait of Messina. It was built in the 1990s as a purpose-made transhipment port on a coast with few other harbours, and its layout reflects that: a long mole, deep alongside berths and large stacking areas behind them, rather than the compact harbour of a historic town. The approach from the open sea is direct and unobstructed, and there is no tidal gate or lock to plan around. A wide anchorage off the port holds ships waiting for a berth or for orders.

The traffic is mostly boxes in transit. Container ships from Asia and the Middle East discharge here, and feeder ships reload to carry the containers on to ports across the central and western Mediterranean, the Adriatic and North Africa. Many of the ships are very large, with long cargo holds, extensive hatch coaming structure and deep ballast tank arrangements, and carrying such a ship in service puts a high load on hatch covers, cell guides and the structure beneath them. Gioia Tauro also handles ro-ro and vehicle cargo and refrigerated containers, which gives it a mix of ship types beyond the box carriers.

Because the port is a hub, the calendar does not follow the seasons in the way a ferry port does. Calls continue year-round, and for the superintendent the key point is that a ship's visit is short and tied to a cargo plan set by the terminal. That makes advance preparation central: knowing which bays will be accessible and when, which ballast tanks can be emptied, and when the stow plan leaves space clear for the gauging team. Gioia Tauro rewards owners who send a clear request early, because the ship's time alongside is rarely long enough to improvise.

Where thickness gauging can be done at Gioia Tauro

Gioia Tauro is a cargo port with no major drydock, and ships needing a docking survey normally continue to a repair yard elsewhere in southern Italy, in Sicily, or to Malta or Naples. The port's value for thickness measurement is the berth. Ships lie at the container quays for the time cargo handling requires, and within that time a limited programme can be completed: hatch coamings and covers, selected ballast tanks that the crew has emptied and ventilated, upper deck plating and, where the stow allows, parts of the hull side accessible from the quay.

Where a ship is waiting for orders at the anchorage, or has been laid up, a launch from the agent can take the team out, though the extent of work depends on the weather and on tanks being gas-free and safe to enter. For ships heading to a yard, readings at Gioia Tauro help the owner set an early steel estimate. The nearby Strait of Messina ports, including Messina itself, have established repair facilities, and a mobilisation by road can cover ships there in the same trip.

  • Container quays — hatch coaming, hatch cover and cell guide area gauging on container ships during the cargo operation
  • Ballast tanks of transhipment ships — selected tanks emptied and ventilated by the crew, gauged between discharge and sailing
  • Ro-ro and vehicle carrier berths — ramp, deck and hull side readings on carriers calling for vehicle cargo
  • Reefer vessels — hull and deck readings on refrigerated cargo ships during port stays
  • Anchorage off the port — owner's condition work on ships waiting for a berth or on lay-up, using a launch
  • Messina and the Strait ports — repair yards and layover berths reachable by road, often joined to a Gioia Tauro mobilisation

Thickness measurement through the survey cycle at Gioia Tauro

Every renewal survey asks for more thickness measurement than the last, and for oil tankers, chemical tankers and bulk carriers the ESP Code adds close-up survey on top. The table is the usual shape of the work; the class rules and the surveyor set the exact extent, which is why the measurement plan for a job at Gioia Tauro is agreed in writing before mobilisation.

SurveyWhen it fallsWhat the thickness measurement usually covers
Annual surveyEvery year, within three months of the anniversary dateGeneral examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey.
Intermediate surveyIn place of the second or third annual surveySuspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age.
Renewal survey No. 1Around 5 yearsThe first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal.
Renewal survey No. 2Around 10 yearsWider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey.
Renewal survey No. 3Around 15 yearsExtensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal.
Renewal survey No. 4 and laterAround 20 and 25 yearsGauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme.
Docking surveyTwice in each five-year periodBottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged.

Port state control, container-ship structure and the Calabrian setting

Ships calling at Gioia Tauro come under Paris MoU port state control, carried out by the Italian Coast Guard, the Guardia Costiera. Container ships are rarely selected for structural reasons alone, but older tonnage on regional feeder services is more exposed, and any structural deficiency recorded in one Italian port will follow a ship to the next. Container ships raise specific structural questions: hatch coaming cracking and wastage, corrosion in ballast tanks adjacent to heated fuel tanks, and fatigue at hatch corners. Thickness records are a practical way to document that a ship is within limits before an inspection occurs.

EU rules add pressure. The Ship Recycling Regulation requires an Inventory of Hazardous Materials for ships calling at EU ports, and EU ETS and FuelEU Maritime apply to the large container ships that make up much of Gioia Tauro's traffic. For owners of older container tonnage, the choice between renewing steel and retiring the ship is increasingly sensitive to emissions rules, and measured thickness provides a sound basis for that decision. Short stops in a hub port are a useful chance to collect this data without disrupting the liner schedule.

Since 1 May 2025 the whole Mediterranean has been a sulphur emission control area, so ships calling at Gioia Tauro burn 0.10% sulphur fuel or run a scrubber. Scrubber wash-water piping, the overboard discharge and the hull penetration around it corrode quickly in service and are worth adding to the gauging scope at every docking.

Typical thickness gauging jobs in Gioia Tauro

Gioia Tauro jobs are short, focused and planned around the terminal's stow plan. We usually see hatch coaming and cover programmes, selected ballast tank readings ahead of a survey, and owner's condition checks on ships waiting at anchor or changing hands. A well-prepared request, with the target spaces and the expected time alongside, lets the team start as soon as the ship is secure and finish with a record the superintendent can use directly.

  • Hatch coaming and hatch cover panel gauging on a container ship during its cargo stop, noting wastage and cracked areas for the surveyor
  • Ballast tank readings on a transhipment ship after tanks have been emptied and made safe, ahead of a special survey
  • Ramp and deck plating readings on a car carrier calling for vehicle cargo at the ro-ro berth
  • Off-hire condition gauging on a feeder ship at the end of a charter, recording hull and hatch cover condition for owner and charterer
  • Pre-purchase hull gauging of a second-hand container ship at the anchorage off Gioia Tauro

How a thickness measurement job runs at Gioia Tauro

The sequence for a thickness measurement job at Gioia Tauro is short and written down, so the yard, the surveyor and the superintendent know who arranges what.

Lamezia Terme is the nearest commercial airport, with Reggio Calabria also within reach, and Naples or Catania serve as wider gateways; the port is reached by road. The ship's agent arranges the access passes required at the container terminal, which has strict security procedures, and books a launch for ships at the anchorage. The team travels from India and needs Schengen visas, so confirm the ship's expected call early and allow time for visa processing.

  • Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
  • We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
  • Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
  • Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
  • Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
  • The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.

Who does the work, and when class approval applies

We send the team from India to the ship for each job rather than keeping staff at the port, and plan the mobilisation around visas and the vessel's itinerary. The work is planned and supervised by the founder, our Responsible NDT Level III (ASNT NDT Level III in UT, RT, MT, PT and VT, with more than eleven years of international field experience). Technicians hold certification under the company's written practice to ASNT SNT-TC-1A; Atlantis is ISO 9001 and ISO 14001 certified.

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Governing codes and standards

  • IACS UR Z7 hull classification surveys
  • IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
  • IACS UR Z17 approval of service suppliers
  • SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
  • MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
  • The rules of the vessel's classification society

What you receive

  • Thickness measurement report on the class formats, with sketches
  • Summary of substantial and excessive corrosion against allowable margins
  • Pitting and grooving records with depth and extent
  • Piping wall-thickness tables with isometric sketches
  • Magnetic particle or penetrant crack-detection reports
  • Gauge calibration records and technician certificates

Industries served

  • Large container ships
  • Feeder container ships
  • Car carriers and ro-ro ships
  • Reefer vessels
  • General cargo ships
  • Ships waiting at the anchorage for orders
  • Ships in lay-up

Frequently asked questions

How long does a container ship normally stay at Gioia Tauro?

Transhipment calls are typically short, often under a day, though that depends on the cargo plan. We therefore ask for the stow plan and expected berth times beforehand, and select spaces that can be opened and gauged within the window rather than a full survey programme.

Can you gauge hatch coamings and covers on a container ship at the quay?

Yes, once cargo handling in the bay allows access. We measure coaming plating, cover panels and the structure at hatch corners, then record any cracking or wastage for the surveyor. The superintendent should confirm which bays will be clear first so the order of work is realistic.

Is there a drydock at Gioia Tauro for survey work?

The port is a transhipment hub without a significant repair yard. Ships that need docking go to yards in Sicily, Malta, Naples or elsewhere. We take pre-docking readings at Gioia Tauro to give the owner an early steel estimate, then follow the ship if needed.

Can ships at the anchorage be gauged?

Yes, by launch, in suitable weather and with tanks ventilated and certified gas-free by the crew. It suits owner's condition and pre-purchase work. For a class survey record we generally recommend an alongside berth, and we check the purpose of the work before planning.

Can you combine Gioia Tauro with Messina in one mobilisation?

Often, yes. The Strait of Messina ports are reachable by road and have repair yards and layover berths. If an owner has ships in both places in the same week, we sequence the team's time according to each ship's schedule and the scope agreed with its superintendent.

Does thickness measurement at Gioia Tauro need class approval?

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Planning a survey or a drydock?

Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.

Request a Quote

Request a ship gauging quote

Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.








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