Maritime inspection · Italy
Ultrasonic Thickness Gauging for Ships at the Port of Salerno
Salerno handles containers, trailers and vehicles at a scale that makes it one of southern Italy's busiest commercial ports, with ro-ro and ferry lines running to Sicily, Malta, North Africa and Spain. A ship worked here is usually on a fixed weekly rotation, so Atlantis NDT sends a team from India to take thickness readings during the cargo stop, concentrating on decks, ramps, ballast tanks and hull areas due for survey.
Weekly ro-ro rotations give repeat access
Ro-ro and car carrier services call at Salerno on a regular schedule. A ship that returns every few days offers repeated windows to gauge ramps, car decks and tanks as part of a longer programme.
Container and trailer trades in one port
Container ships, trailer carriers and vehicle carriers share the harbour, so one visit can cover very different structures, from container hatch cover areas to hoistable car decks.
Ferries to the Amalfi Coast
Passenger vessels serving the coast and islands add small passenger craft to the port's traffic. They are inspected in the off-season, when lay-up gives more time than the busy summer timetable.
Inspection services for ships at Salerno
Each service has its own page with the method, the class requirements and what the report contains.
Ultrasonic Thickness Measurement (UTM)
Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.
ExploreSpecial Survey Thickness Measurement
Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.
ExploreCAS (Condition Assessment Scheme)
Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.
ExploreCAP Thickness Measurement
Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.
ExploreESP Gauging
Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.
ExploreHull Structural Integrity
Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.
ExploreShip Piping Inspection
Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.
ExploreScrubber Piping Inspection
EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.
ExploreIHM (Inventory of Hazardous Materials)
IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.
ExploreMarine NDT Services
Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.
ExploreThe port of Salerno: containers, vehicles and Mediterranean ro-ro links
Salerno lies at the head of the Gulf of Salerno, south of Naples, and shares its port authority with Naples and Castellammare di Stabia. The harbour is sheltered by breakwaters and entered from the open Tyrrhenian, with no tidal gate and no lock, so a ship can come alongside as soon as pilots and tugs are in place. The port occupies a long strip of waterfront, with container operations at one end, ro-ro and trailer berths in the middle and passenger quays close to the old town, and the layout makes it practical to reach several ships in a single day.
Containers and rolling cargo are what Salerno is known for. Container ships bring feeder and short-sea boxes to a terminal that serves the industry of Campania and the south, and ro-ro lines connect the port with Sicily, Malta, Tunisia and the Spanish ports on regular schedules, carrying trailers, vehicles and project cargo. Car carriers and ro-ro ships unload new and used vehicles here for distribution inland. These ships operate to the clock, and a delay at the berth is expensive to the operator, so any inspection has to be prepared well enough to use the time without slowing cargo work.
The passenger business is smaller but visible. Cruise calls use the passenger quay, and ferries and fast craft run along the Amalfi Coast and to the islands in season, with timetables tightening from spring to autumn. For thickness gauging the contrast between the trades is useful: commercial ships in steady rotation allow repeated short visits throughout the year, while passenger craft are best looked at in the quieter months. Salerno ships often dock at larger yards in Naples or Palermo, which makes Salerno a convenient place to take pre-docking readings before the ship moves.
Where thickness gauging can be carried out at Salerno
Salerno is a commercial port, so gauging is mostly done alongside. Each ship's call is short, and the programme has to fit between discharge and loading, between passenger disembarkation and boarding, or inside a planned lay-up period. In practice that means choosing a handful of accessible spaces per visit: a ramp and its supporting structure, a car deck section, a few ballast tanks the crew can ventilate, or the hatch coamings on a container ship. Where the owner wants more, the work is spread across several calls and compiled into a single set of results.
Ships that need a full docking survey typically leave Salerno for a yard with the right drydock, and Naples, only a short voyage away, is the most common destination, followed by Palermo. Pre-docking readings at Salerno give the superintendent a working steel estimate to put into the yard specification before the ship sails. Some passenger craft and workboats are hauled out at smaller yards on the coast, and where an owner has ships at both Salerno and neighbouring ports, a single mobilisation by road can cover them.
- Container terminal berths — hatch coaming, cell guide and ballast tank gauging on feeder and short-sea container ships during the cargo stop
- Ro-ro and trailer berths — ramp, stern door and car deck structure gauged on ships that return to Salerno on weekly schedules
- Vehicle carrier berths — hoistable deck, side shell and tank readings on car carriers after discharge
- Passenger quay and ferry berths — cruise ships and coastal ferries gauged during turnaround, or in lay-up outside the summer season
- Roads in the gulf — owner's condition and pre-purchase gauging on ships at anchor, using a launch arranged through the agent
- Naples and Castellammare di Stabia — neighbouring ports and repair yards, often joined to a Salerno visit in the same mobilisation
Thickness measurement through the survey cycle at Salerno
How much steel has to be gauged depends on which survey the ship is due for, its type and its age. The pattern below is the usual one under IACS unified requirements; the attending surveyor and the class rules for the ship decide the final extent. For a ship calling at Salerno, we agree the programme with the class and the owner before the team mobilises.
| Survey | When it falls | What the thickness measurement usually covers |
|---|---|---|
| Annual survey | Every year, within three months of the anniversary date | General examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey. |
| Intermediate survey | In place of the second or third annual survey | Suspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age. |
| Renewal survey No. 1 | Around 5 years | The first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal. |
| Renewal survey No. 2 | Around 10 years | Wider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey. |
| Renewal survey No. 3 | Around 15 years | Extensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal. |
| Renewal survey No. 4 and later | Around 20 and 25 years | Gauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme. |
| Docking survey | Twice in each five-year period | Bottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged. |
Port state control, rolling-cargo rules and the Campania trades
Salerno follows the Paris MoU port state control system used across Italy, with inspections carried out by the Guardia Costiera. Ro-ro cargo ships and car carriers often show structural damage in the places that matter to inspectors: ramps, internal decks and lashing points are worn by constant vehicle movement, and watertight doors and hoistable decks need to be sound. Ferries and passenger craft in scheduled service are covered by the EU's additional inspection regime, which applies to the Amalfi Coast and island services as well as to the long-haul lines.
European rules shape the decisions owners make here. The Ship Recycling Regulation asks for an Inventory of Hazardous Materials on ships calling at EU ports, and many owners complete it alongside a major survey. EU ETS and FuelEU Maritime affect the bigger ro-ro and container ships calling at Salerno, which pushes owners of older vessels to assess the remaining life of their steel against alternatives. Measured thickness records, taken during short stops in a busy commercial port, are a practical basis for that assessment.
Since 1 May 2025 the whole Mediterranean has been a sulphur emission control area, so ships calling at Salerno burn 0.10% sulphur fuel or run a scrubber. Scrubber wash-water piping, the overboard discharge and the hull penetration around it corrode quickly in service and are worth adding to the gauging scope at every docking.
Typical thickness gauging jobs in Salerno
Work at Salerno is built around short, repeatable visits. A ro-ro ship on a weekly rotation might be looked at in three or four stages across a month, a container feeder in a single cargo stop, and a passenger craft during winter lay-up. We prepare a measurement plan for each ship, stick to the spaces that can be opened safely in the time available, and consolidate everything into one report so that the surveyor or yard has a single record.
- Ramp, stern door and car deck readings on a ro-ro ship at Salerno, repeated across several weekly calls ahead of a renewal survey
- Hatch coaming and ballast tank gauging on a feeder container ship during its cargo stop at the container terminal
- Hoistable deck and side shell measurement on a car carrier after discharge, supporting a steel estimate for docking in Naples
- Winter lay-up gauging on a coastal ferry or fast craft, with time to open tanks and measure the hull thoroughly
- Pre-purchase condition gauging on a second-hand ro-ro or container ship at anchor in the Gulf of Salerno
How a thickness measurement job runs at Salerno
Most of the work on a Salerno job happens before the team boards: scope, plan and access are settled first, so the time on board goes on measurement.
Naples International Airport is the nearest main gateway and Salerno is reached from it by road or by rail, while Rome Fiumicino adds long-haul options. The ship's agent arranges ISPS passes for the commercial and passenger berths and a launch for ships at anchor. The inspection team travels from India and needs Schengen visas, so owners should confirm dates with enough lead time; ro-ro schedules repeat predictably, which usually makes that easier than for one-off calls.
- Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
- We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
- Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
- Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
- Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
- The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.
Who does the work, and when class approval applies
The inspection team is mobilised from India for each job; nobody is stationed at the port, so mobilisation is planned against the vessel's schedule and visa lead times. Our founder and Responsible NDT Level III, who holds ASNT NDT Level III in UT, RT, MT, PT and VT and has over eleven years of international field experience, plans and supervises the work. Technicians are certified under the company's written practice to ASNT SNT-TC-1A, and the company holds ISO 9001 and ISO 14001 certification.
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Governing codes and standards
- IACS UR Z7 hull classification surveys
- IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
- IACS UR Z17 approval of service suppliers
- SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
- MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
- The rules of the vessel's classification society
What you receive
- Thickness measurement report on the class formats, with sketches
- Summary of substantial and excessive corrosion against allowable margins
- Pitting and grooving records with depth and extent
- Piping wall-thickness tables with isometric sketches
- Magnetic particle or penetrant crack-detection reports
- Gauge calibration records and technician certificates
Industries served
- Container ships and feeders
- Ro-ro cargo ships
- Car carriers
- Trailer and ro-pax ferries
- Cruise ships
- Coastal ferries and fast craft
- General cargo ships
Frequently asked questions
Can you gauge a ro-ro ship at Salerno without delaying cargo work?
Yes, if the programme is planned around the loading and discharge sequence. We start with spaces away from the working ramp, such as ballast tanks and upper decks, and come to ramps and car decks when they are clear. Agents and the master confirm the timing before the ship arrives.
Is there a drydock at Salerno for survey dockings?
Salerno is a commercial and passenger port rather than a major repair centre. Ships usually dock at Naples, which is close, or at a yard elsewhere in the Mediterranean. We take pre-docking readings at Salerno so the owner can set a realistic steel renewal plan before the ship leaves.
What gauging suits a feeder container ship during a Salerno call?
Hatch coamings and covers, selected ballast tanks, and any hull areas the surveyor has noted. Cargo stops are short, so we agree the list with the superintendent in advance and take the readings once the area is safe, then pass on a clear record the same day.
Can several ships be covered in one visit to the Gulf of Salerno?
Often. Container, ro-ro and passenger berths are within the same port, and Naples and Castellammare di Stabia are close by road. If you have more than one ship due in the same week, give us each schedule and we will plan the route so that the team's time is used across all of them.
Does thickness measurement at Salerno need class approval?
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Planning a survey or a drydock?
Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
Request a QuoteRequest a ship gauging quote
Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
Speak to an ASNT NDT Level III
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