Maritime inspection · Italy

UTM and Hull Thickness Gauging for Ships in Naples

Naples runs one of the Mediterranean's densest ferry networks, from fast craft serving the islands of the Gulf to overnight ro-pax services to Sicily and Sardinia, and it is home to major ro-ro and ro-pax owners. When a ship in Naples needs thickness gauging during a repair-basin docking, alongside between sailings or before a sale, Atlantis NDT mobilises a team from India to work to the owner's and the surveyor's programme.

Ferry docking season

Island ferries and ro-pax ships work hardest in summer and dock in the quieter months, so renewal and docking survey gauging in Naples concentrates into late autumn and winter, when the repair basin is busiest.

Aluminium fast craft as well as steel

Many high-speed passenger craft serving Capri, Ischia and Procida have aluminium hulls. Aluminium thickness gauging works once the gauge is calibrated for the alloy, and corrosion is found in different places from steel ships.

Daytime access on overnight ferries

Ro-pax ships on the overnight Palermo and Cagliari services lie alongside in Naples through the day, which gives a regular window to open and gauge vehicle decks, ramps and ballast tanks without touching the timetable.

Inspection services for ships at Naples

Each service has its own page with the method, the class requirements and what the report contains.

Ultrasonic Thickness Measurement (UTM)

Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.

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Special Survey Thickness Measurement

Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.

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CAS (Condition Assessment Scheme)

Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.

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CAP Thickness Measurement

Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.

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ESP Gauging

Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.

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Hull Structural Integrity

Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.

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Ship Piping Inspection

Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.

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Scrubber Piping Inspection

EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.

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IHM (Inventory of Hazardous Materials)

IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.

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Marine NDT Services

Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.

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The port of Naples and its ferry, ro-ro and cruise traffic

The port of Naples is the centre of the Central Tyrrhenian Sea port system, which also covers Salerno and Castellammare di Stabia. Its waterfront packs several trades into a compact harbour: hydrofoils and fast ferries to Capri, Ischia and Procida from the Molo Beverello area, conventional car ferries to the same islands, overnight ro-pax services to Palermo and Cagliari, cruise ships at the Stazione Marittima on Molo Angioino, and container, bulk and product tanker berths in the eastern port. Product tankers supply the fuel depots of the eastern port and container ships work the terminals beyond them, but for thickness gauging Naples is above all a passenger and ro-ro port.

Naples is also a shipowning city. The Grimaldi Group, one of the largest operators of ro-ro, ro-pax and car-carrier tonnage in the Mediterranean, has its headquarters here, and the coast around Sorrento and the island of Procida has supplied ship officers and owning families for generations. The result is an unusual concentration of technical managers who make docking and steel renewal decisions in the city itself, and who expect gauging data they can set directly against a yard's specification.

The ferry fleet drives most inspection demand. Island ferries work intensively in summer and are docked in the quieter months, which concentrates renewal and docking surveys into late autumn and winter. The fast-ferry fleet adds a technical twist: many high-speed craft are aluminium-hulled, so readings need a gauge calibrated for aluminium and a surveyor who knows where those hulls fatigue and corrode. Overnight ro-pax ships, meanwhile, lie alongside in Naples during the day between sailings, which is often the only time a vehicle deck, a ramp void or a ballast tank can be opened without disturbing service. Ro-ro thickness measurement on those ships tends to be a series of short visits rather than one long one.

Where thickness gauging happens around the Bay of Naples

Ship repair in Naples is concentrated in the eastern part of the port, where graving docks and floating docks take ferries, ro-pax ships, cruise ships and large yachts. Several ship-repair companies work in the basin, and docking periods are when full hull, sea chest, double-bottom and stern-area gauging takes place, and when pre-docking readings are turned into a steel renewal plan agreed with the surveyor. Staging, ventilation and gas-free certificates are arranged by the yard, and gauging is sequenced ahead of blasting so that original surfaces are measured.

Afloat gauging happens at the passenger berths. Overnight ro-pax ships lying alongside by day, island ferries laid over between sailings, and cruise ships on turnaround all give access windows measured in hours. Where an island ferry lies over in Naples between its last evening and first morning sailing, night-time gauging can be agreed with the master. Beyond the city, Castellammare di Stabia has Fincantieri's historic shipyard, and Salerno, in the same port system, is a busy ro-ro and container port on Motorways of the Sea routes that can be added to a Naples mobilisation by road.

  • Ship-repair basin, eastern port of Naples — drydock gauging of bottom shell, sea chests, ballast tanks and stern structure on ferries, ro-pax ships and cruise ships
  • Overnight ferry berths — daytime gauging of vehicle decks, ramps, bow and stern door structure and ballast tanks on ro-pax ships between night sailings
  • Molo Beverello and the island ferry berths — aluminium and steel hull gauging on fast craft and island ferries during layovers or off-season lay-up
  • Stazione Marittima, Molo Angioino — cruise ship gauging during turnaround, usually scrubber piping, void spaces and areas listed in the last survey report
  • Castellammare di Stabia — ships at the port and around Fincantieri's shipyard, within the same port system and a short drive from Naples
  • Salerno — ro-ro, ro-pax and container ships on Motorways of the Sea services, often combined with a Naples job in the same mobilisation
  • Bay of Naples anchorage — pre-purchase and condition gauging by launch for ships waiting to berth, laid up between charters or changing hands

Thickness measurement through the survey cycle at Naples

Class rules set the survey cycle, and the cycle sets how much gauging a ship needs. A superintendent planning a call at Naples usually knows which survey is due; the table shows what the thickness measurement for each one typically involves. The exact extent comes from the class rules for the ship type and the surveyor attending, so the thickness measurement programme is agreed with the class before work starts.

SurveyWhen it fallsWhat the thickness measurement usually covers
Annual surveyEvery year, within three months of the anniversary dateGeneral examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey.
Intermediate surveyIn place of the second or third annual surveySuspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age.
Renewal survey No. 1Around 5 yearsThe first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal.
Renewal survey No. 2Around 10 yearsWider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey.
Renewal survey No. 3Around 15 yearsExtensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal.
Renewal survey No. 4 and laterAround 20 and 25 yearsGauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme.
Docking surveyTwice in each five-year periodBottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged.

Passenger-ship rules, emissions and the Naples owner community

As in every Italian port, foreign ships in Naples are picked for Paris MoU port state control inspections. Ro-pax ships and high-speed passenger craft in scheduled service are also subject to the regular EU inspection regime for those ship types, so structural condition on a Naples ferry is looked at more often than on a cargo ship of the same age. With the Mediterranean designated a SOx Emission Control Area from 1 May 2025 under MARPOL Annex VI regulation 14, every ship working in the Gulf of Naples must use 0.10% sulphur fuel unless its scrubber gives an equivalent result. Larger ro-pax ships and cruise ships with scrubbers now operate them throughout the Tyrrhenian, which puts wash-water piping and overboard outlets on the gauging list.

EU ETS has applied to shipping since 2024 and FuelEU Maritime since 2025, both above a size threshold that captures the larger ro-pax ships, car carriers and cruise ships calling at Naples. For owners of older tonnage these rules sharpen the keep-or-replace question, and thickness records from recent dockings feed straight into it. Naples also has a dense maritime services community of shipowners, managers, class surveyors, P&I correspondents and nautical schools, so the people who sign off a docking specification are often only a short walk from the ship.

Since 1 May 2025 the whole Mediterranean has been a sulphur emission control area, so ships calling at Naples burn 0.10% sulphur fuel or run a scrubber. Scrubber wash-water piping, the overboard discharge and the hull penetration around it corrode quickly in service and are worth adding to the gauging scope at every docking.

Typical thickness gauging jobs in Naples

Naples jobs follow the ferry calendar. Winter dockings in the repair basin bring full gauging programmes; the summer season brings short, targeted work alongside between sailings; and sales of older ferries and ro-ro ships bring pre-purchase condition surveys at any time of year. We plan each job around the sailing schedule and the surveyor's expectations, and keep the scope tight where the window is short.

  • Renewal survey gauging on an overnight ro-pax ferry in a Naples drydock, covering vehicle decks, bottom shell, sea chests and ballast tanks, with readings feeding the steel renewal list
  • Aluminium hull and frame thickness gauging on a fast ferry during its off-season lay-up, using a gauge calibrated on a reference block of the hull alloy
  • Daytime gauging of a ro-pax ship's stern ramp, ramp void spaces and vehicle-deck plating at its Naples berth between overnight sailings
  • Scrubber overboard piping and shell outlet wall-thickness survey on a cruise ship turning around at the Stazione Marittima, timed around passenger embarkation
  • Pre-purchase condition gauging on a second-hand ro-ro ship at anchor in the Bay of Naples before the buyer commits to the sale

How a thickness measurement job runs at Naples

The sequence for a thickness measurement job at Naples is short and written down, so the yard, the surveyor and the superintendent know who arranges what.

Naples International Airport at Capodichino is a short drive from the port, and Rome Fiumicino offers wider long-haul connections with a fast rail link to Naples. Access to the repair basin, the passenger berths and the commercial terminals is by ISPS pass arranged through the ship's agent, who also books a launch for ships at anchor. Our technicians travel from India on Schengen visas. Winter docking slots in Naples are fixed well in advance, which leaves time for visas; summer work alongside needs dates confirmed as early as the operator's timetable allows.

  • Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
  • We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
  • Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
  • Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
  • Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
  • The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.

Who does the work, and when class approval applies

We send the team from India to the ship for each job rather than keeping staff at the port, and plan the mobilisation around visas and the vessel's itinerary. The work is planned and supervised by the founder, our Responsible NDT Level III (ASNT NDT Level III in UT, RT, MT, PT and VT, with more than eleven years of international field experience). Technicians hold certification under the company's written practice to ASNT SNT-TC-1A; Atlantis is ISO 9001 and ISO 14001 certified.

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Governing codes and standards

  • IACS UR Z7 hull classification surveys
  • IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
  • IACS UR Z17 approval of service suppliers
  • SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
  • MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
  • The rules of the vessel's classification society

What you receive

  • Thickness measurement report on the class formats, with sketches
  • Summary of substantial and excessive corrosion against allowable margins
  • Pitting and grooving records with depth and extent
  • Piping wall-thickness tables with isometric sketches
  • Magnetic particle or penetrant crack-detection reports
  • Gauge calibration records and technician certificates

Industries served

  • Ro-pax ferries
  • High-speed passenger craft
  • Island car ferries
  • Cruise ships
  • Ro-ro cargo ships and car carriers
  • Container ships
  • Product tankers

Frequently asked questions

Can you measure aluminium hulls on fast ferries in Naples?

Yes. Ultrasonic thickness gauges measure aluminium as well as steel once they are calibrated for the alloy's sound velocity, and we calibrate on a reference block of the same material. Aluminium high-speed craft corrode differently from steel ships, often at dissimilar-metal joints and in wet bilge spaces, so we agree the measurement locations with the superintendent and the surveyor first.

When is the best time for ferry inspection in Naples?

For a full programme, the docking period, usually in the quieter months after the summer season. For smaller scopes, the day an overnight ro-pax ship spends alongside between sailings is often enough. Tell us the ship's timetable and the survey due, and we will propose which spaces to gauge on which visit so that service is not disturbed.

Do you cover Salerno and Castellammare di Stabia as well?

Yes. Both are in the same port system as Naples and reachable by road, so one mobilisation can cover ships in two or three of these ports. This is common when an owner has a docking in Naples and another ship of the fleet calling at Salerno in the same week.

Does pre-docking gauging in Naples reduce surprises at the yard?

That is its purpose. Measuring the areas that usually need renewal, such as vehicle decks, ballast tanks, the waterline belt and sea chests, a few weeks before docking lets the owner put a realistic steel tonnage into the yard specification. It narrows the gap between planned and actual steel work, and it gives the class surveyor a head start on the survey.

Does thickness measurement at Naples need class approval?

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Planning a survey or a drydock?

Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.

Request a Quote

Request a ship gauging quote

Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.








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