Maritime inspection · Italy
Ship Hull and Tank Gauging at the Port of Milazzo
Milazzo sits on a narrow promontory on Sicily's north-east coast, facing the Aeolian Islands and a short run from the Strait of Messina. Product tankers work the refinery quays, while hydrofoils and ferries leave the town harbour for the islands. Owners gauge ships here before a docking, at the end of a charter or between surveys. Atlantis NDT sends a thickness gauging crew from India to the ship and plans each visit around cargo operations and the ferry timetable.
Refinery tankers on the Tyrrhenian coast
Product tankers at the refinery quays spend long periods alongside loading or discharging, and ballast tanks, deck plating and cargo piping can be gauged in the gaps the operation leaves, once entry permits are in place.
Island ferries on short rotations
Hydrofoils and ferries bound for the Aeolian Islands turn round quickly in the town harbour. Their hull and tank work is usually planned for the quieter winter months, when the timetable thins out and the ship can be spared.
Repair yards along the same coast
Messina lies a short distance away, so a ship whose readings point to steel renewal can move to a repair facility for the docking while the Milazzo measurements are already on file for the surveyor and the yard.
Inspection services for ships at Milazzo
Each service has its own page with the method, the class requirements and what the report contains.
Ultrasonic Thickness Measurement (UTM)
Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.
ExploreSpecial Survey Thickness Measurement
Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.
ExploreCAS (Condition Assessment Scheme)
Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.
ExploreCAP Thickness Measurement
Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.
ExploreESP Gauging
Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.
ExploreHull Structural Integrity
Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.
ExploreShip Piping Inspection
Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.
ExploreScrubber Piping Inspection
EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.
ExploreIHM (Inventory of Hazardous Materials)
IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.
ExploreMarine NDT Services
Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.
ExploreThe port of Milazzo: refinery quays, island ferries and open roadstead
Milazzo lies on the north-east coast of Sicily, at the base of a long promontory that ends at Capo Milazzo. The harbour looks out across the Tyrrhenian Sea, and on a clear day the Aeolian Islands rise from the water to the north. Larger ships reach the refinery quays across open water, so sea state and wind direction decide when a vessel can berth and, just as important for inspection work, when people can safely be put aboard a ship waiting at anchor. The coastal plain behind the port is heavily industrial, and the commercial quays are kept apart from the passenger side where the island services dock.
Traffic divides cleanly in two. The first half is energy: product tankers and smaller chemical carriers serve the refinery complex, bringing in crude oil or taking away refined products, with occasional general cargo and dry bulk calls rounding out the commercial side. The second half is island passenger traffic: hydrofoils, fast craft and ro-pax ferries running to the Aeolian Islands, at full strength in summer and much reduced in winter. Between them these trades make Milazzo a port where the ships are often elderly, hard-worked and surveyed on a regular cycle, and where technical managers want an honest picture of tank steel and hull plating before the next survey arrives.
Berth time is the limiting factor for any inspection. A tanker alongside at the refinery is working cargo, with hazardous-area rules governing what equipment may come aboard and when spark-producing work is permitted, so gauging is arranged with the terminal and the master before the ship arrives. Ferries rest in the town harbour overnight and for part of some rotations, which is easier for access but tight for staging equipment. Summer brings the island timetable at full strength and calmer seas; winter brings rougher weather, fewer sailings and more chances to take a ferry out of service for a steel check. Work at the roadstead is possible in settled conditions but depends on launch transfers.
Where ships can be gauged in and around Milazzo
Milazzo itself is not a docking port for large ships. There is no large drydock in the harbour, so a ship whose gauging points to steel renewal is normally sent to a yard elsewhere, with Messina close by along the coast and other Sicilian and mainland yards further afield. What Milazzo does offer is access: refinery quays where tankers lie alongside, passenger berths where ferries rest between rotations, and an open roadstead for ships waiting to berth.
Realistic gauging here is therefore afloat. On a tanker that means ballast tanks, the main deck and cargo piping once spaces are gas-free and entry permits are issued, usually timed around discharge or a wait at anchor. On a ferry it means vehicle decks, ramps, void spaces and any tanks the crew can clear. Readings taken in Milazzo make a sound pre-docking dataset, so the steel estimate agreed with the repair yard rests on measured thickness rather than on the figures from the previous survey.
- Refinery tanker berths: ballast tanks, deck plating and cargo piping of product tankers, scheduled with the terminal and the master
- Town harbour passenger quays: vehicle decks, ramps and void spaces of ferries and fast craft between rotations
- Milazzo roadstead: ships waiting for a berth, reached by launch in settled weather
- Lay-by berths used by coasters and small cargo ships during idle periods or after discharge
- Messina, along the coast: the nearest repair facilities for ships whose readings call for steel renewal in a docking
Thickness measurement through the survey cycle at Milazzo
Every renewal survey asks for more thickness measurement than the last, and for oil tankers, chemical tankers and bulk carriers the ESP Code adds close-up survey on top. The table is the usual shape of the work; the class rules and the surveyor set the exact extent, which is why the measurement plan for a job at Milazzo is agreed in writing before mobilisation.
| Survey | When it falls | What the thickness measurement usually covers |
|---|---|---|
| Annual survey | Every year, within three months of the anniversary date | General examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey. |
| Intermediate survey | In place of the second or third annual survey | Suspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age. |
| Renewal survey No. 1 | Around 5 years | The first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal. |
| Renewal survey No. 2 | Around 10 years | Wider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey. |
| Renewal survey No. 3 | Around 15 years | Extensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal. |
| Renewal survey No. 4 and later | Around 20 and 25 years | Gauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme. |
| Docking survey | Twice in each five-year period | Bottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged. |
Port state control, regulation and the refinery trade at Milazzo
Port state control at Milazzo is carried out by the Italian Coast Guard (Guardia Costiera), working through the harbour master (Capitaneria di Porto), under the Paris MoU system. Tankers calling at a refinery are a standard inspection target, and structural findings on ageing product tankers can lead to detention, which makes an independent set of thickness readings more useful before a visit than after one. Ferries on scheduled island routes also fall under the EU rules for passenger ships in regular service.
Other regulation shapes the work. Ships calling at EU ports must carry an Inventory of Hazardous Materials with a statement of compliance under the EU Ship Recycling Regulation, and a docking is a convenient moment to bring it up to date. EU ETS and FuelEU Maritime add a carbon accounting layer for larger ships, which makes owners of older tonnage more careful about whether a refit is worth doing. Tankers and ferries fitted with scrubbers also need their wash-water and overboard piping checked as running hours accumulate.
Since 1 May 2025 the whole Mediterranean has been a sulphur emission control area, so ships calling at Milazzo burn 0.10% sulphur fuel or run a scrubber. Scrubber wash-water piping, the overboard discharge and the hull penetration around it corrode quickly in service and are worth adding to the gauging scope at every docking.
Typical thickness gauging jobs at Milazzo
Work at Milazzo splits between tankers on refinery berths and ferries in the town harbour. Tanker jobs are planned with the terminal and the superintendent so that the gauging fits between cargo operations and safety requirements, while ferry jobs are fitted to the operator's rotation, often in the quieter months. In both cases the team agrees a defined list of spaces beforehand and returns one consolidated report, so that the owner has a single record to take to the yard or the surveyor.
- Pre-docking gauging of a product tanker's ballast tanks and main deck, taken while the ship lies at the refinery before heading to a repair yard
- Owner's condition gauging of a coastal tanker ahead of a sale or a change of charter
- Winter inspection of an Aeolian ferry's vehicle deck, ramp structure and void spaces while the summer schedule is suspended
- Wall-thickness checks on the scrubber wash-water and overboard piping of a ferry or tanker between surveys
- Off-hire condition gauging of a chartered coaster after discharge, documenting steel condition for owner and charterer
How a thickness measurement job runs at Milazzo
The sequence for a thickness measurement job at Milazzo is short and written down, so the yard, the surveyor and the superintendent know who arranges what.
Catania airport is the usual arrival point for the crew, with a road transfer along the Sicilian coast to Milazzo. The team travels from India on Schengen visas, so dates are fixed once the visa lead time is known. Port access and ISPS passes go through the ship's agent, and refinery berths add a safety induction at the terminal gate before equipment is brought aboard.
- Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
- We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
- Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
- Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
- Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
- The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.
Who does the work, and when class approval applies
We send the team from India to the ship for each job rather than keeping staff at the port, and plan the mobilisation around visas and the vessel's itinerary. The work is planned and supervised by the founder, our Responsible NDT Level III (ASNT NDT Level III in UT, RT, MT, PT and VT, with more than eleven years of international field experience). Technicians hold certification under the company's written practice to ASNT SNT-TC-1A; Atlantis is ISO 9001 and ISO 14001 certified.
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Governing codes and standards
- IACS UR Z7 hull classification surveys
- IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
- IACS UR Z17 approval of service suppliers
- SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
- MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
- The rules of the vessel's classification society
What you receive
- Thickness measurement report on the class formats, with sketches
- Summary of substantial and excessive corrosion against allowable margins
- Pitting and grooving records with depth and extent
- Piping wall-thickness tables with isometric sketches
- Magnetic particle or penetrant crack-detection reports
- Gauge calibration records and technician certificates
Industries served
- Product tankers
- Small chemical tankers
- Hydrofoils and fast ferries
- Ro-pax ferries
- Coastal tankers and bunker barges
- General cargo ships
- Dry bulk coasters
- Tugs and harbour craft
Frequently asked questions
Can a tanker be gauged while alongside the refinery at Milazzo?
Often yes, but it has to be agreed with the terminal and the master in advance. Hazardous-area rules decide which instruments can be used and when, and spaces must be gas-free with an entry permit. We usually take deck plating and ballast tanks, keeping clear of the cargo operation and finishing before the ship is due to sail.
Is there a drydock at Milazzo for steel renewal?
Not for large ships. The harbour is a working refinery and ferry port rather than a repair port. Gauging done here normally feeds a docking at a yard elsewhere, such as Messina or another Sicilian or mainland shipyard, so the steel estimate is based on readings taken before the ship arrives.
Can you gauge a ship waiting at the Milazzo roadstead?
Sometimes, if the weather is settled and the ship is gas-free with a safe means of boarding. Launch transfers add planning time, and a swell can end the day early. For ships that are going to berth anyway, it is usually more reliable to wait for the quay and gauge alongside.
When is the best time to inspect an Aeolian ferry?
Winter is generally easiest, because island services thin out and owners can release a ship for several days. Summer rotations leave only short windows. We agree the list of vehicle deck sections, ramps and tanks with the superintendent so each window has a clear target.
Does thickness measurement at Milazzo need class approval?
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Planning a survey or a drydock?
Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
Request a QuoteRequest a ship gauging quote
Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
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