Maritime inspection · Turkey

Ultrasonic Thickness Gauging for Ships at Bandırma, Southern Marmara

Bandırma is the main port of Turkey's southern Marmara coast, sheltered at the head of its own bay and serving the industrial towns of Balıkesir province. Bulk carriers load and discharge boron products, fertiliser materials and grain, ro-ro and ferry traffic links the port with Istanbul, and general cargo ships work the quays. Cargoes like these are hard on hold steel, which is why gauging is asked for here. Technicians travel from India to the ship at the berth or the bay anchorage.

Boron and fertiliser cargoes

Chemical powders and fertiliser raw materials are abrasive and corrosive. Bulk carriers that load or discharge them here show wear on tank tops, lower hold frames and coatings, and gauging after discharge shows how much.

Grain, cement and steel traffic

Handysize and Supramax ships bring grain and bulk materials to the quays. Hold work is possible once cargo is out and the crew has cleaned, with the port's cargo plans deciding the length of the window.

Ro-ro and passenger links

Ro-ro vessels and ferries serve the port on regular routes. Ramps, car decks and ballast tanks can be gauged during scheduled layovers, with access agreed around vehicle loading.

Inspection services for ships at Bandırma

Each service has its own page with the method, the class requirements and what the report contains.

Ultrasonic Thickness Measurement (UTM)

Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.

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Special Survey Thickness Measurement

Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.

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CAS (Condition Assessment Scheme)

Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.

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CAP Thickness Measurement

Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.

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ESP Gauging

Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.

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Hull Structural Integrity

Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.

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Ship Piping Inspection

Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.

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Scrubber Piping Inspection

EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.

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IHM (Inventory of Hazardous Materials)

IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.

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Marine NDT Services

Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.

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Bandırma, the southern Marmara gateway

Bandırma lies in a bay on the southern shore of the Sea of Marmara, in Balıkesir province, sheltered from the open sea by the Kapıdağ peninsula and the coast around Erdek. The harbour is protected and approached by a pilotage route, and ships at the anchorage in the bay are in calmer water than the exposed northern Marmara coast. The town is connected to Istanbul by sea, by road and by a long-standing rail line, so cargo and passengers use the port in both directions.

The cargo mix leans towards industrial materials. Boron products from nearby mines and processing plants are among the best-known exports, and fertiliser raw materials arrive for the chemical works close to the port. Grain, cement, steel and general cargo pass through the same quays, and the port also handles ro-ro traffic and ferry services. Bulk carriers in the Handysize and Supramax range predominate, with general cargo ships and coasters carrying the regional trade and ro-ro vessels moving trailers and vehicles.

That traffic leaves marks on steel. Boron compounds and fertiliser materials are dusty, can be damp, and attack coatings, while repeated grab discharge scrapes tank tops and lower hold frames. An owner running a ship in these trades may find that the hold structure ages faster than the hull outside, and surveyors will ask for readings before accepting coatings as fit. Because ships here usually discharge and reload at a pace set by the shipper, the gauging window is the time the holds are clean, empty and certified, which can be shorter than a superintendent would wish.

Where gauging happens at Bandırma

At the commercial quays, work is done alongside after discharge. Holds are measured once the crew has swept and washed them and the area has been certified for entry, concentrating on tank tops, lower hold frames and brackets, hopper plating, hatch coamings and the plating beneath the grab-working zone. On general cargo ships and coasters the sequence is similar, with extra attention to tween-deck structure. The terminal's permit and access system governs entry, and the agent supplies passes in advance. Work is planned around the loading programme so the holds go back to the ship on time.

Ro-ro ships and ferries can be gauged during scheduled layovers on their berths, covering ramps, car decks and ballast tanks, though the windows are shorter. At the bay anchorage the agent can arrange launches for ships waiting for berths, which suits deck, hatch cover and ballast tank readings. The port does not offer a drydock for large ships, so those needing a dry hull normally go to Tuzla, to the Yalova yards or to a yard elsewhere on the Marmara, with Bandırma readings sent ahead to shape the steel estimate.

  • Commercial quays — hold frames, tank tops, hopper plating and coamings on bulk carriers and general cargo ships after discharge
  • Boron and fertiliser berths — hold and deck gauging on ships working abrasive and corrosive cargoes, with coating condition noted
  • Ro-ro and ferry berths — ramps, car decks and ballast tanks gauged during scheduled layovers
  • Bay anchorage — deck, hatch cover and ballast tank gauging on ships awaiting a berth, reached by launch
  • General cargo and coaster berths — tween-deck and hold structure on regional trade ships
  • Docking elsewhere on the Marmara — readings carried to a yard's steel estimate

Thickness measurement through the survey cycle at Bandırma

Every renewal survey asks for more thickness measurement than the last, and for oil tankers, chemical tankers and bulk carriers the ESP Code adds close-up survey on top. The table is the usual shape of the work; the class rules and the surveyor set the exact extent, which is why the measurement plan for a job at Bandırma is agreed in writing before mobilisation.

SurveyWhen it fallsWhat the thickness measurement usually covers
Annual surveyEvery year, within three months of the anniversary dateGeneral examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey.
Intermediate surveyIn place of the second or third annual surveySuspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age.
Renewal survey No. 1Around 5 yearsThe first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal.
Renewal survey No. 2Around 10 yearsWider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey.
Renewal survey No. 3Around 15 yearsExtensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal.
Renewal survey No. 4 and laterAround 20 and 25 yearsGauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme.
Docking surveyTwice in each five-year periodBottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged.

Port state control and industrial trade context

Ships calling at Bandırma are inspected under the Black Sea MoU and Mediterranean MoU regimes Turkey participates in, with the harbour master's office and the Ministry of Transport and Infrastructure acting for the state. Bulk carriers and general cargo ships in the industrial trades attract attention for hold condition and hatch covers, and structural findings can lead the inspecting officer to ask for gauging records. Class societies, including Türk Loydu alongside the larger international ones, expect measured thickness for plates the surveyor considers suspect during renewal surveys.

Commercially, the port's cargoes come from agriculture and chemical industry rather than from containers, and the owners who work them range from Turkish bulk fleets to small regional operators. Boron and fertiliser charterers sometimes want evidence that holds are in sound condition before loading, and sale and purchase deals in Handysize tonnage are common, so pre-purchase gauging has a regular place here. Ships that go on to EU ports must also carry a current Inventory of Hazardous Materials and report under the EU's carbon rules for those voyages.

Wherever a ship is outside a sulphur emission control area, the global 0.50% sulphur cap applies, and many of the ships calling at Bandırma meet it with an exhaust gas cleaning system rather than compliant fuel. Scrubber wash-water piping, the overboard discharge and the hull penetration around it corrode quickly in service, especially on open-loop systems, and are worth adding to the gauging scope.

Typical thickness gauging jobs at Bandırma

Bandırma work is driven by cargo type. After a boron or fertiliser parcel, the superintendent wants to know what the cargo has done to the holds, and a gauging programme turns a visual impression into numbers. Other jobs come from sale and purchase activity and from ships preparing for a docking on another part of the Marmara. Scope follows what the discharge window allows and is agreed with the agent and the master.

  • Tank top and lower hold frame gauging on a Handysize bulk carrier after discharging boron products, with coating breakdown marked on the hold plan.
  • Hold and hopper plating readings on a Supramax bulk carrier following fertiliser raw material discharge, ahead of a grain loading.
  • Hatch coaming and hatch cover gauging on a general cargo ship after a deficiency was recorded at a previous Paris MoU port.
  • Ramp, car deck and ballast tank gauging on a ro-ro ship during a layover on the scheduled route.
  • Pre-purchase gauging on a second-hand Handysize bulk carrier at the bay anchorage, with the buyer's surveyor attending by launch.
  • Pre-docking gauging on an older coaster alongside, supplying a Marmara yard with a steel list before arrival.

How a thickness measurement job runs at Bandırma

A gauging job at Bandırma runs the same way whatever the ship type. The sequence below is what the superintendent, the attending surveyor and the yard can expect from us.

The team flies into Istanbul and travels to Bandırma by road across the Osmangazi Bridge and through Bursa, or by sea connection from Istanbul where timetables suit. The ship's agent arranges port passes, launches to the bay anchorage and the terminal's permit and gas-free requirements, and receives crew lists, certificates and equipment details in advance. Indian passport holders need a Turkish visa, so we start the application when the call is nominated and keep the validity period wide enough to absorb a changed berth.

  • Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
  • We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
  • Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
  • Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
  • Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
  • The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.

Who does the work, and when class approval applies

Atlantis mobilises its inspection team from India to the vessel, for each job. There is no office or agent at the port; the team travels to the ship, which is why the planning step comes first. Work is planned and supervised by our Responsible NDT Level III, the founder, who holds ASNT NDT Level III in UT, RT, MT, PT and VT and has more than eleven years of international field experience. Technicians are qualified and certified under the company's written practice to ASNT SNT-TC-1A, and Atlantis is certified to ISO 9001 and ISO 14001.

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Governing codes and standards

  • IACS UR Z7 hull classification surveys
  • IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
  • IACS UR Z17 approval of service suppliers
  • SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
  • MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
  • The rules of the vessel's classification society

What you receive

  • Thickness measurement report on the class formats, with sketches
  • Summary of substantial and excessive corrosion against allowable margins
  • Pitting and grooving records with depth and extent
  • Piping wall-thickness tables with isometric sketches
  • Magnetic particle or penetrant crack-detection reports
  • Gauge calibration records and technician certificates

Industries served

  • Handysize and Supramax bulk carriers
  • General cargo ships
  • Fertiliser and boron carriers
  • Ro-ro ships
  • Ferries
  • Coasters
  • Small tankers

Frequently asked questions

Can you gauge holds after a boron or fertiliser discharge?

Yes, once the cargo is out and the crew has swept and washed the holds to the point of safe entry. We concentrate on tank tops, lower frames, hopper plating and coamings, and record coating condition alongside the readings. The sequence is agreed with the chief officer to avoid delaying the next loading.

Is there a drydock at Bandırma?

Not for larger merchant ships. Docking and steel renewal normally happen at the Tuzla yards, in Yalova or at another Marmara yard. We report Bandırma readings by compartment so they can go straight to the yard to support the steel estimate and shorten planning once the ship is booked in.

Can ro-ro ships be gauged between voyages?

Yes, within the layover on their regular schedule. Ramps, car decks and ballast tanks are the usual targets, and access is arranged around loading so we are not in the way of the vehicle work. Windows can be short, so a prioritised plan is agreed with the master and agent beforehand.

Can a ship at the bay anchorage be gauged?

Yes, by launch booked through the agent. The bay is calmer than the open Marmara, so transfers are usually practical, but the ship may be called to the berth at short notice. We agree a priority list and take the most important deck, hatch and ballast tank readings first.

Does thickness measurement at Bandırma need class approval?

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Planning a survey or a drydock?

Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.

Request a Quote

Request a ship gauging quote

Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.








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