Maritime inspection · Norway

Thickness Measurement for Ferries and Cargo Ships at the Port of Larvik

Larvik sits at the inner end of the Larviksfjord on Vestfold's southern coast, with a ferry crossing to Hirtshals in Denmark and a cargo port handling containers, general cargo and bulk. Ships here keep regular schedules, so gauging is fitted into turnarounds, cargo stays and planned lay days. Atlantis does not keep anyone in Larvik: for each job a team flies from India to the ship and works to a scope agreed with the superintendent before departure.

Heavy stone, worn tank-tops

Stone blocks and aggregates from the Larvik district are among the hardest cargoes a hold can carry. Grab and loader impacts dent and abrade tank-top plating and lower hopper slopes, so a hold gauging after discharge is a sensible addition to the scope on ships in this trade.

One ferry, a fixed timetable

The ferry to Hirtshals crosses the Skagerrak on a daily schedule. Engine-room pipework and selected car-deck areas can be measured while she lies in Larvik; tanks and shell plating wait for the docking, and we help the operator divide the scope sensibly.

A short way in from the sea

Larvik's quays are only a brief passage from the open Skagerrak, without the long fjord transit to Oslo or Drammen. Sea time to the berth is short, which helps when a lay day for gauging has to be added to a voyage at short notice.

Inspection services for ships at Larvik

Each service has its own page with the method, the class requirements and what the report contains.

Ultrasonic Thickness Measurement (UTM)

Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.

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Special Survey Thickness Measurement

Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.

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CAS (Condition Assessment Scheme)

Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.

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CAP Thickness Measurement

Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.

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ESP Gauging

Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.

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Hull Structural Integrity

Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.

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Ship Piping Inspection

Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.

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Scrubber Piping Inspection

EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.

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IHM (Inventory of Hazardous Materials)

IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.

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Marine NDT Services

Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.

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Larvik, the Larviksfjord and a port shaped by stone and ferries

Larvik lies where the Numedalslågen river reaches the sea, at the head of the short Larviksfjord, west of the outer Oslofjord. The fairway from the open Skagerrak is brief compared with the long passage up to Oslo, and the fjord gives good shelter once a ship is inside. The town has a long maritime history: Colin Archer built his rescue boats here, along with the polar ship Fram, and generations of Larvik sailors and shipowners followed. Today the waterfront divides between the ferry terminal close to the town centre and the cargo port with its container, general cargo and bulk quays. Pilotage follows the national rules for the fjord approaches, and the port's limits on size keep most callers within the short-sea and smaller deep-sea classes rather than the largest bulk carriers.

The Hirtshals ferry is the most visible traffic: a large ro-pax ship carrying cars, coaches and freight trailers across the Skagerrak on a timetable that leaves it only a few hours alongside between crossings. The cargo port handles container feeders, general cargo ships and bulk ships. One trade is particular to the district. Larvikite, the blue-grey igneous stone that takes a high polish and is used in buildings worldwide, is quarried in the hills around Larvik, and stone has been shipped out through the port for generations. Aggregates and other bulk cargoes add further calls. Most of the ships are short-sea tonnage on European routes, with crews and managers who know the port and return to it regularly, which helps when a gauging scope is planned over more than one call.

Gauging windows in Larvik are short but predictable. The ferry keeps to its schedule and docks once a year, so engine-room and car-deck work is spread over turnarounds and tank work saved for the yard. Feeders and general cargo ships stay for the length of cargo operations, which is often less than a day. Bulk ships carrying stone or aggregates spend longer loading or discharging, and once a hold is clear its tank-top and lower plating can be reached. The fjord is sheltered and normally free of ice, so the main seasonal factor is the summer peak in ferry traffic, when the operator is least willing to release the ship for anything that might delay a sailing. Autumn and winter suit planned in-port work on the ferry better.

Where ships are measured in and around Larvik

The ferry berth, the container quay and the general cargo and bulk quays are the working locations. On the ferry, the chief engineer releases one system at a time during turnarounds and the team measures it while passengers and vehicles move above; car-deck work follows the vehicle flow and stops when loading starts. On cargo ships, measurement goes on alongside cargo work, with the team kept clear of crane and grab operations. Stone and aggregate cargoes leave dust and impact damage in the holds, so the tank-top usually needs sweeping before readings can be taken, and the ship is asked to plan for that as the hold empties.

Larvik is a cargo and ferry port rather than a docking port. The ferry and the cargo ships take their dockings at yards elsewhere on the Norwegian coast, in Denmark, in Poland or further afield, and readings from Larvik serve as a pre-docking estimate for those yards. Ships with a longer wait between cargoes can sometimes lie at a quay for a day or two, which is the best chance for ballast tank entry, since tanks can be emptied, ventilated and certified without competing with cargo handling.

  • Ferry terminal near the town centre — engine-room piping and car-deck plating on the Hirtshals ro-pax ship, released system by system during turnarounds.
  • Container quay — scrubber lines, deck plating and void spaces on feeders while containers are worked.
  • Bulk and general cargo quays — tank-top and hopper gauging on stone and aggregate carriers as each hold is cleared and swept.
  • Lay-by time at the cargo quays — ballast and double-bottom tanks on ships waiting between cargoes, once tanks are certified for entry.
  • Docking yards chosen by the owner — completion of renewal survey gauging after pre-docking readings taken in Larvik.

Thickness measurement through the survey cycle at Larvik

Class rules set the survey cycle, and the cycle sets how much gauging a ship needs. A superintendent planning a call at Larvik usually knows which survey is due; the table shows what the thickness measurement for each one typically involves. The exact extent comes from the class rules for the ship type and the surveyor attending, so the thickness measurement programme is agreed with the class before work starts.

SurveyWhen it fallsWhat the thickness measurement usually covers
Annual surveyEvery year, within three months of the anniversary dateGeneral examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey.
Intermediate surveyIn place of the second or third annual surveySuspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age.
Renewal survey No. 1Around 5 yearsThe first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal.
Renewal survey No. 2Around 10 yearsWider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey.
Renewal survey No. 3Around 15 yearsExtensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal.
Renewal survey No. 4 and laterAround 20 and 25 yearsGauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme.
Docking surveyTwice in each five-year periodBottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged.

Port state control and cargo wear at Larvik

Foreign ships at Larvik are inspected by the Norwegian Maritime Authority under the Paris MoU. Short-sea general cargo and bulk ships calling here are often older tonnage, and port state control officers look closely at hatch covers, coamings, air pipes and ventilators, where wastage on these ships tends to show first. A detention, or a deficiency that class must clear before sailing, gives the owner little time, and readings taken at the berth can settle whether a temporary repair is enough to reach the next yard. Older short-sea ships trading to EU ports need an up-to-date Inventory of Hazardous Materials as well, which owners often renew at the docking where the steel work is done.

The wear that matters at Larvik comes from the cargo. Stone blocks are heavy and concentrated, and both blocks and crushed aggregates are loaded and discharged by grab, crane and front loader, which dents and abrades tank-top plating, scrapes hopper slopes and damages the lower parts of hold frames. Over years that mechanical wear combines with corrosion, especially where water collects at bilge wells and along the tank-top edges. Ferry car decks see a different load pattern, with heavy freight trailers on fixed lanes and lashing points loaded and released on every crossing, and fatigue cracking around supports and doublers is as much a concern there as thinning.

Ships trading to Larvik are inside a sulphur emission control area, where fuel must not exceed 0.10% sulphur unless an exhaust gas cleaning system (scrubber) is fitted. Scrubber wash-water piping, the overboard discharge and the hull penetration around it are among the fastest-corroding parts of a modern ship, so they belong in the gauging scope at every docking and, on open-loop systems, between dockings.

Typical gauging requests at Larvik

The jobs we see at Larvik are compact and planned around the call. For bulk and general cargo ships the request is often a hold condition check after a stone cargo, with readings on tank-tops, hoppers and lower frames; for the ferry it is pipework and car-deck plating over several turnarounds; for feeders it is scrubber pipework and deck plating during cargo work. Results go to the superintendent before the ship leaves, so a repair can be booked at the next suitable port or yard, and readings are laid out to match the ship's existing thickness measurement plan so they slot into the survey history. Common scopes include:

  • Tank-top, hopper and lower-frame gauging on a bulk ship after discharging stone blocks, with grab damage recorded alongside the thickness readings.
  • Engine-room sea-water and ballast piping on the Hirtshals ro-pax ship, measured over several turnarounds before its annual docking.
  • Car-deck plating, trailer-lane stiffeners and lashing-point doublers on the ferry, with magnetic particle testing at suspected fatigue cracks.
  • Scrubber wash-water and overboard lines on a container feeder, measured with the system off during cargo operations.
  • Hatch coaming and air-pipe readings on a short-sea general cargo ship following a port state control deficiency.

How a thickness measurement job runs at Larvik

A gauging job at Larvik runs the same way whatever the ship type. The sequence below is what the superintendent, the attending surveyor and the yard can expect from us.

Sandefjord Airport Torp, a short drive from Larvik, has European and domestic flights, and Oslo Airport at Gardermoen is the alternative, with onward rail travel via Oslo on the Vestfold line. Passes for the ferry terminal and cargo quays are arranged by the ship's agent under ISPS, and the ferry operator adds its own safety briefing for work in passenger and vehicle areas. Larvik is in the Schengen area, so each technician from India needs a Schengen visa, and because ferry and feeder schedules are fixed, jobs here can usually be planned with a comfortable lead time.

  • Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
  • We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
  • Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
  • Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
  • Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
  • The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.

Who does the work, and when class approval applies

Atlantis mobilises its inspection team from India to the vessel, for each job. There is no office or agent at the port; the team travels to the ship, which is why the planning step comes first. Work is planned and supervised by our Responsible NDT Level III, the founder, who holds ASNT NDT Level III in UT, RT, MT, PT and VT and has more than eleven years of international field experience. Technicians are qualified and certified under the company's written practice to ASNT SNT-TC-1A, and Atlantis is certified to ISO 9001 and ISO 14001.

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Governing codes and standards

  • IACS UR Z7 hull classification surveys
  • IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
  • IACS UR Z17 approval of service suppliers
  • SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
  • MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
  • The rules of the vessel's classification society

What you receive

  • Thickness measurement report on the class formats, with sketches
  • Summary of substantial and excessive corrosion against allowable margins
  • Pitting and grooving records with depth and extent
  • Piping wall-thickness tables with isometric sketches
  • Magnetic particle or penetrant crack-detection reports
  • Gauge calibration records and technician certificates

Industries served

  • Ro-pax ferry
  • Container feeders
  • Bulk carriers in the stone and aggregate trade
  • Short-sea general cargo ships
  • Coasters
  • Tugs

Frequently asked questions

Can the Larvik–Hirtshals ferry be gauged in port?

Within limits. During turnarounds the chief engineer can release engine-room systems one at a time, and accessible car-deck areas can be measured while the deck is clear. Tanks, double bottoms and shell plating need emptying, entry permits or a dry hull, so they belong to the annual docking. We plan the in-port work over as many turnarounds as it takes, so that no crossing is delayed.

Why gauge holds after a stone cargo?

Stone blocks and aggregates strike the tank-top hard during loading and discharge, and grabs scrape hopper slopes and lower frames. That mechanical damage removes coating and some steel, and corrosion then speeds up in the scars. Gauging soon after discharge, with the damage recorded next to the readings, tells the owner whether the hold is still within allowable diminution or whether renewal should be planned before the next survey.

How much warning do you need for a Larvik job?

Enough to secure Schengen visas and flights for the team, which typically means several weeks unless the visas are already valid. Because ferry and feeder schedules are published well ahead, most Larvik work can be tied to a specific turnaround or call. For a ship on a one-off tramp call, send the expected dates as soon as the fixture is known.

Can ballast tanks be entered during a short cargo call at Larvik?

Only if the ship can empty, ventilate and certify the tanks for entry without disturbing cargo operations, which is difficult on a call of less than a day. When a ship has a lay day or waits between cargoes at the quay, ballast and double-bottom tanks become practical. Otherwise we concentrate the in-port scope on holds, decks and piping, and leave the tanks for a longer stop.

Does thickness measurement at Larvik need class approval?

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Planning a survey or a drydock?

Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.

Request a Quote

Request a ship gauging quote

Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.








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