Maritime inspection · Norway

Ship Thickness Gauging in Porsgrunn and the Grenland Industrial Ports

Porsgrunn is the centre of Grenland, the industrial district around the Frierfjord whose port spans Skien, Porsgrunn, Brevik and Langesund. Gas carriers deliver feedstock to the petrochemical plant at Rafnes, fertiliser moves through Herøya, and liquefied CO2 leaves the Brevik cement works for storage beneath the North Sea. Specialised ships making frequent calls need steady attention to hull and piping. Technicians are flown in from India for every Grenland job; nobody from Atlantis is based in the district.

Ethane and LPG for Rafnes

The cracker at Rafnes runs on ethane and LPG delivered by gas carriers, many of them on short, repeated voyages from Norwegian gas terminals. Ballast tanks and deck structure on these frequent callers can be gauged in stages over successive calls instead of in one long stop.

Liquefied CO2 from Brevik

Since mid-2025 the cement plant at Brevik has captured CO2, liquefied it and loaded it into dedicated carriers bound for the Northern Lights terminal at Øygarden. These new ships have pressure tanks and ballast spaces that owners will want to track from the first survey onwards.

Cement and fertiliser in bulk

Cement carriers loading at Brevik and bulk ships handling fertiliser at Herøya carry cargoes that attack steel in different ways: cement dust abrades and cakes, while fertiliser residues draw in moisture and turn corrosive once wet. Hold and tank-top gauging has to allow for both.

Inspection services for ships at Porsgrunn

Each service has its own page with the method, the class requirements and what the report contains.

Ultrasonic Thickness Measurement (UTM)

Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.

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Special Survey Thickness Measurement

Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.

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CAS (Condition Assessment Scheme)

Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.

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CAP Thickness Measurement

Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.

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ESP Gauging

Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.

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Hull Structural Integrity

Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.

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Ship Piping Inspection

Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.

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Scrubber Piping Inspection

EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.

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IHM (Inventory of Hazardous Materials)

IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.

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Marine NDT Services

Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.

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Grenland: four harbours on one fjord system

The port of Grenland is run as a single inter-municipal port for Skien, Porsgrunn and Bamble, with four harbours: Skien at the top of the river, Porsgrunn, the Grenland Terminal at Brevik and Langesund near the open sea. Ships enter from the Skagerrak past Langesund, continue through the Langesundsfjord towards Brevik and into the Frierfjord, and those bound for Porsgrunn and Skien carry on up the narrower waters of the river. Pilotage applies to most commercial ships in these confined approaches, and the inner reaches set limits on size that keep the largest ships at the outer berths. Industrial quays belonging to the big plants sit alongside the public terminals, so a ship's agent in Grenland often deals with a plant's own marine department as much as with the port authority.

Grenland's shipping follows its industry. At Rafnes in Bamble, the ethylene cracker and polymer plants receive ethane and LPG by gas carrier. Herøya Industrial Park in Porsgrunn, the former Norsk Hydro site, hosts Yara's large mineral-fertiliser plant, which brings bulk ships, general cargo ships and gas carriers to its quays. At Brevik, the cement plant ships cement along the coast and, since June 2025, loads liquefied CO2 captured from its kiln into carriers that take it to Øygarden near Bergen for permanent storage beneath the seabed. The Grenland Terminal at Brevik handles containers and general cargo, Langesund has a ferry link to Denmark, and chemical and product tankers serve the district's plants and fuel installations, giving the port an unusually high share of specialised tonnage for its size.

These trades produce frequent, regular calls rather than long stays. A gas carrier on a dedicated feedstock run may arrive every week or two, discharge in a day and sail again; a CO2 carrier shuttles between Brevik and Øygarden; cement carriers load and leave. The ships are specialised, their cargo areas are hazardous or pressurised, and their managers rarely want a ship held at a berth that the plant needs for the next cargo. Gauging is therefore planned in stages: a ballast tank or two per call, deck and piping work while the ship lies at the berth, and the cargo-containment work at the docking. Weather in the sheltered fjord rarely stops work alongside, so the binding constraint at Grenland is usually the berth programme of the plants rather than wind or sea.

Industrial berths, terminals and lay-by options in Grenland

Most gauging in Grenland happens alongside at the plant berths, under the plant's own safety regime as well as the ship's. At gas and ammonia berths, electronic equipment may be restricted in hazardous zones on deck, and the team agrees with the terminal and the master which spaces can be entered and which instruments are allowed where. Ballast tanks, the engine room, the steering gear flat and piping around the accommodation are usually accessible; cargo tanks, compressor rooms and areas inside the hazardous zones are left for gas-free conditions. Cement and bulk berths are simpler, with holds reached once discharge or loading has stopped and the space has been ventilated.

Grenland is not a major docking centre for these ships. Gas carriers, CO2 carriers and chemical tankers dock at specialised yards in northern Europe or further afield, and cement carriers and coasters at yards on the Norwegian and Danish coasts. A ship with a longer stay, perhaps waiting for a berth or for cargo, can lie at a lay-by quay or at anchor in the outer fjord, which opens the chance to gauge spaces that need more preparation. Pre-docking readings taken in Grenland give the yard and the class surveyor an early view of the steel work to come.

  • Rafnes gas berths — ballast tank, deck and engine-room piping gauging on ethane and LPG carriers, within the terminal's hazardous-zone rules.
  • Herøya industrial quays — hold, tank-top and coaming readings on fertiliser bulk ships, and ballast work on gas carriers serving the plant.
  • Brevik cement and CO2 berths — hull, ballast tank and machinery piping measurements on cement carriers and liquefied CO2 carriers.
  • Grenland Terminal at Brevik — scrubber pipework, deck and void-space gauging on container and general cargo ships during cargo work.
  • Outer-fjord anchorage and lay-by quays — longer scopes on ships waiting for a berth, arranged through the agent.
  • Owner-selected docking yards — renewal survey gauging and crack detection on cargo containment, following pre-docking work in Grenland.

Thickness measurement through the survey cycle at Porsgrunn

How much steel has to be gauged depends on which survey the ship is due for, its type and its age. The pattern below is the usual one under IACS unified requirements; the attending surveyor and the class rules for the ship decide the final extent. For a ship calling at Porsgrunn, we agree the programme with the class and the owner before the team mobilises.

SurveyWhen it fallsWhat the thickness measurement usually covers
Annual surveyEvery year, within three months of the anniversary dateGeneral examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey.
Intermediate surveyIn place of the second or third annual surveySuspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age.
Renewal survey No. 1Around 5 yearsThe first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal.
Renewal survey No. 2Around 10 yearsWider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey.
Renewal survey No. 3Around 15 yearsExtensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal.
Renewal survey No. 4 and laterAround 20 and 25 yearsGauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme.
Docking surveyTwice in each five-year periodBottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged.

Gas-carrier, CO2 and chemical regulation behind Grenland gauging

Port state control in Grenland is carried out by the Norwegian Maritime Authority under the Paris MoU, and because tankers and gas carriers are among the ship types weighted in Paris MoU targeting, the ships calling here see inspectors regularly. Chemical and oil tankers are ESP ships, so their renewal surveys bring extended gauging and close-up survey of cargo and ballast tanks as they age. Gas carriers sit outside the ESP Code but follow class rules for liquefied gas carriers, where hull gauging concentrates on ballast tanks, the double bottom, hold spaces and deck, and the cargo tanks are examined under the gas-carrier survey requirements. Ammonia carriers bring an added concern: carbon-manganese steel in ammonia service can suffer stress corrosion cracking, so owners look for cracks at cargo tank welds when the tanks are opened, usually at a docking.

Liquefied CO2 shipping is new, and the ships serving Brevik are among the first purpose-built carriers for carbon capture and storage, with pressurised cargo tanks holding CO2 at low temperature. Their hulls and ballast systems are conventional steel structures, and owners will want baseline readings early so that corrosion can be tracked from the start rather than discovered at a later renewal survey. Norway was the first country to ratify the Hong Kong Convention on ship recycling, which entered into force in June 2025. For older tankers and bulk ships calling in Grenland, the Inventory of Hazardous Materials required for ships trading to EU ports and the gauging programme often share the same docking.

Ships trading to Porsgrunn are inside a sulphur emission control area, where fuel must not exceed 0.10% sulphur unless an exhaust gas cleaning system (scrubber) is fitted. Scrubber wash-water piping, the overboard discharge and the hull penetration around it are among the fastest-corroding parts of a modern ship, so they belong in the gauging scope at every docking and, on open-loop systems, between dockings.

Gauging jobs we see in Grenland

Grenland work tends to be staged and repetitive rather than one large programme. Frequent callers lend themselves to a rolling plan: a few ballast tanks on each call, so that by the time the ship goes to dock the owner already knows where steel renewal will be needed. Specialised ships need careful coordination between the terminal, the master and the superintendent on which spaces and instruments are allowed. Bulk and cement ships, by contrast, offer straightforward hold access once cargo work stops. All of it is reported against the ship's own thickness measurement plan, so readings from separate calls build into one record for the survey. Typical scopes include:

  • Rolling ballast tank gauging on an ethane carrier serving Rafnes, two or three tanks per call, ahead of its renewal survey.
  • Baseline hull and ballast tank readings on a liquefied CO2 carrier at Brevik, to start a corrosion history early in the ship's life.
  • Hold, tank-top and hatch coaming gauging on a bulk ship after discharging or loading fertiliser at Herøya.
  • Hold plating, tank-top and deck structure measurements on a cement carrier between loadings at Brevik.
  • Magnetic particle testing of cargo tank welds on an ammonia carrier in dock, combined with hull gauging and building on pre-docking readings taken in Grenland.

How a thickness measurement job runs at Porsgrunn

The sequence for a thickness measurement job at Porsgrunn is short and written down, so the yard, the surveyor and the superintendent know who arranges what.

Sandefjord Airport Torp is the closest airport with international flights, and Oslo Airport at Gardermoen is the main alternative, with rail and road links to Porsgrunn and Skien. The plant berths at Rafnes, Herøya and Brevik each require their own induction and work permits in addition to ISPS access, so the ship's agent and the plant need the team's details well before the call. Norway is a Schengen country; the technicians travelling from India apply for Schengen visas, and frequent callers on fixed rotations make the planning straightforward.

  • Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
  • We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
  • Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
  • Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
  • Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
  • The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.

Who does the work, and when class approval applies

We send the team from India to the ship for each job rather than keeping staff at the port, and plan the mobilisation around visas and the vessel's itinerary. The work is planned and supervised by the founder, our Responsible NDT Level III (ASNT NDT Level III in UT, RT, MT, PT and VT, with more than eleven years of international field experience). Technicians hold certification under the company's written practice to ASNT SNT-TC-1A; Atlantis is ISO 9001 and ISO 14001 certified.

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Governing codes and standards

  • IACS UR Z7 hull classification surveys
  • IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
  • IACS UR Z17 approval of service suppliers
  • SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
  • MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
  • The rules of the vessel's classification society

What you receive

  • Thickness measurement report on the class formats, with sketches
  • Summary of substantial and excessive corrosion against allowable margins
  • Pitting and grooving records with depth and extent
  • Piping wall-thickness tables with isometric sketches
  • Magnetic particle or penetrant crack-detection reports
  • Gauge calibration records and technician certificates

Industries served

  • Ethane and LPG carriers
  • Ammonia carriers
  • Liquefied CO2 carriers
  • Chemical tankers
  • Product tankers
  • Cement carriers
  • Bulk carriers
  • Container and general cargo ships

Frequently asked questions

Can you work on a gas carrier at the Rafnes or Herøya berths?

Yes, within the terminal's and the ship's safety rules. That usually means ballast tanks once certified for entry, the engine room, the steering gear flat and deck structure outside the hazardous zones. Electronic equipment may be restricted on parts of the deck, so we agree permitted areas and instruments with the terminal and the master in advance. Cargo tanks and the hold spaces around them are measured at the docking, when they are gas-free.

What should be measured on a new liquefied CO2 carrier?

A baseline of ballast tanks, double bottom, deck plating and machinery-space piping, taken early in the ship's life so that later readings can be compared with known values. CO2 carriers are new to this trade, and the owner's own data on how their hull and ballast systems corrode will be more useful than assumptions borrowed from other ship types.

Is stress corrosion cracking a gauging issue on ammonia carriers?

It is a crack-detection issue rather than a thickness one. Ammonia can cause stress corrosion cracking in carbon-manganese steel cargo tanks, so owners have tank welds examined, typically by magnetic particle testing, when the tanks are gas-free at a docking. Thickness measurement of the hull and ballast spaces is normally done in the same docking, and both can be planned together.

How can a frequent caller be gauged without delaying cargo?

By splitting the scope across calls. We agree a sequence with the superintendent, the master prepares one or two ballast tanks before each arrival, and the team measures them while cargo is discharged. Where calls are close together the team can remain in Grenland between them; otherwise the staged scope is grouped into fewer, larger visits. The readings follow the same frame and strake references and combine into one report.

Does thickness measurement at Porsgrunn need class approval?

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Planning a survey or a drydock?

Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.

Request a Quote

Request a ship gauging quote

Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.








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