Maritime inspection · Turkey
Ultrasonic Thickness Gauging for Ships in the Gulf of Izmit
The Gulf of Izmit is the industrial waterway of the eastern Marmara: refinery and petrochemical jetties, chemical and fuel terminals, car terminals, steel and cement berths and container ports line both shores from Gebze to Izmit. The ships that call, from crude and chemical tankers to car carriers, bulk carriers and container ships, stay alongside or at anchor in sheltered water, with the Tuzla and Altınova shipyards close to the mouth of the gulf. We mobilise a team from India for gauging in Izmit and across Kocaeli.
Refinery and chemical tanker calls
Crude tankers feeding the Tüpraş refinery at Körfez and chemical tankers serving the gulf's terminals form much of the traffic. Their ballast tanks, deck structure and deck piping can be gauged during berth stays within terminal permit rules.
Car carriers for the automotive plants
Pure car and truck carriers loading vehicles from Kocaeli's automotive industry call at the gulf's ro-ro berths. Ramps, car decks and ballast tanks are gauged during port stays, with access coordinated around loading.
Yards at the gulf entrance
Ships needing a docking after a Kocaeli call can move a short distance to Tuzla or to the Altınova yards in Yalova. Pre-docking gauging done during the cargo call gives the yard a steel estimate before arrival.
Inspection services for ships at Izmit
Each service has its own page with the method, the class requirements and what the report contains.
Ultrasonic Thickness Measurement (UTM)
Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.
ExploreSpecial Survey Thickness Measurement
Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.
ExploreCAS (Condition Assessment Scheme)
Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.
ExploreCAP Thickness Measurement
Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.
ExploreESP Gauging
Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.
ExploreHull Structural Integrity
Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.
ExploreShip Piping Inspection
Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.
ExploreScrubber Piping Inspection
EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.
ExploreIHM (Inventory of Hazardous Materials)
IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.
ExploreMarine NDT Services
Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.
ExploreThe Gulf of Izmit: Kocaeli's ports and their traffic
The Gulf of Izmit runs east from the Sea of Marmara into the province of Kocaeli, narrowing towards the city of Izmit at its head. Its shores carry one of the densest concentrations of industry in Turkey: the Tüpraş Izmit refinery at Körfez, petrochemical and chemical plants, steel mills, cement works, automotive factories, and a chain of private port terminals around Dilovası, Derince and Körfez and along the Gölcük shore. The Osmangazi Bridge spans the gulf near its mouth, linking the Gebze side to the southern shore and Yalova. Unlike the Istanbul yards, this is a cargo coast: ships come here to load and discharge rather than to dock, and gauging is fitted around that.
The traffic reflects that industry. Crude tankers bring feedstock to the refinery, including cargoes from the Black Sea through the Bosphorus; product and chemical tankers load and discharge at the liquid terminals; LPG carriers call at the gas terminals; car carriers load vehicles for export; and bulk carriers bring scrap, coal and raw materials for the steel and cement plants. Container ships call at the gulf's container terminals, which serve the Marmara's industrial hinterland as an alternative to the Istanbul ports. Thickness gauging in Kocaeli therefore spans almost every ship type that trades in the Marmara.
Several things keep ships in the gulf long enough to gauge. Tankers and bulk carriers often wait at anchor in the gulf for berths; chemical tankers may work several terminals on one call; and car carriers and container ships make regular, scheduled visits that an owner can plan around. Demand for inspection here is shaped by cargo. Chemical and product cargoes test tank coatings, crude cargoes leave sludge and pitting on cargo tank bottoms, and heavy scrap discharged by grab and magnet damages hold structure, while charterers in the tanker trades vet ships closely and expect a clean structural record.
Where gauging takes place in the Gulf of Izmit
Most gauging in Kocaeli is done during cargo calls. At the refinery and chemical jetties, the terminals' safety rules decide what is possible while cargo is moving, so work concentrates on ballast tanks, deck plating, deck piping and void spaces that can be certified safe. At the bulk berths, holds can be measured once discharged, and on car carriers the ramps, car decks and ballast tanks are reached between loading sessions. At the gulf anchorage, ships waiting for berths can be boarded by launch for longer pre-docking programmes in calm, sheltered water.
For docking, ships calling in Kocaeli usually move to the yards at Tuzla on the northern shore of the Marmara or to Altınova in Yalova, both close to the mouth of the gulf. That makes the gulf a natural place for pre-docking gauging: a tanker discharging at the refinery can have its ballast tanks and deck measured, and the steel estimate sent to the yard, before it sails for docking. We plan the two jobs together when the ship's programme allows, so the same team can carry the readings through into the dock.
- Tüpraş refinery jetties at Körfez — deck, deck piping and ballast tank gauging on crude and product tankers within terminal permit rules
- Chemical and fuel terminals along the northern shore — ballast tank, deck structure and void space gauging on chemical tankers between parcels
- Derince port — bulk carriers and general cargo ships, with hold, hatch cover and frame gauging as cargo work allows
- Car carrier berths — ramp, car deck and ballast tank gauging on pure car and truck carriers during vehicle loading calls
- Gulf of Izmit anchorage — pre-docking and condition gauging on ships waiting for berths, boarded by launch through the agent
- Tuzla and Altınova yards near the gulf entrance — follow-on in-dock gauging when the ship moves from a Kocaeli call to docking
Thickness measurement through the survey cycle at Izmit
Class rules set the survey cycle, and the cycle sets how much gauging a ship needs. A superintendent planning a call at Izmit usually knows which survey is due; the table shows what the thickness measurement for each one typically involves. The exact extent comes from the class rules for the ship type and the surveyor attending, so the thickness measurement programme is agreed with the class before work starts.
| Survey | When it falls | What the thickness measurement usually covers |
|---|---|---|
| Annual survey | Every year, within three months of the anniversary date | General examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey. |
| Intermediate survey | In place of the second or third annual survey | Suspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age. |
| Renewal survey No. 1 | Around 5 years | The first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal. |
| Renewal survey No. 2 | Around 10 years | Wider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey. |
| Renewal survey No. 3 | Around 15 years | Extensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal. |
| Renewal survey No. 4 and later | Around 20 and 25 years | Gauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme. |
| Docking survey | Twice in each five-year period | Bottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged. |
Regulation and market context for Kocaeli ports
Turkey participates in both the Black Sea MoU and the Mediterranean MoU, and port state control officers at the Marmara ports inspect the tanker, chemical and bulk traffic that dominates the gulf. The Mediterranean SOx ECA in force since 1 May 2025 ends at the entrance to the Dardanelles, so the Sea of Marmara, including the Gulf of Izmit, lies outside it and the global 0.50% limit applies in the gulf. Ships that continue into the Aegean must be on compliant fuel or running scrubbers once they pass the Dardanelles, and scrubber wash-water and overboard piping is a regular inspection item on the tankers and bulk carriers calling here.
Commercially, the gulf is driven by tanker vetting and industrial supply chains. Chemical and product tankers serving the Kocaeli terminals are often chartered by oil and chemical companies with strict vetting, so a ship over about 15 years may need a CAP rating, and coating breakdown in cargo or ballast tanks is watched closely. Voyages from here to EU ports bring EU ETS and FuelEU obligations, and the automotive and steel exporters keep a steady flow of car carriers and bulk carriers on European routes.
Wherever a ship is outside a sulphur emission control area, the global 0.50% sulphur cap applies, and many of the ships calling at Izmit meet it with an exhaust gas cleaning system rather than compliant fuel. Scrubber wash-water piping, the overboard discharge and the hull penetration around it corrode quickly in service, especially on open-loop systems, and are worth adding to the gauging scope.
Typical thickness gauging jobs in Izmit and Kocaeli
Tanker gauging in Izmit is shaped by the refinery and chemical terminals, which bring a steady stream of product and chemical tankers into the gulf. The rest comes from car carriers on scheduled calls, bulk carriers discharging scrap and coal, and ships preparing to dock across the gulf. Scope is usually set around a single cargo call, sometimes followed by in-dock gauging at the yard.
- Gauging for CAP preparation on a product tanker past 15 years discharging at the Körfez refinery jetties, covering ballast tanks, deck plating and deck piping during the berth stay.
- Pre-docking gauging on a chemical tanker at the gulf anchorage before it moves to Tuzla for its third renewal survey, with a steel estimate sent to the yard in advance.
- Ramp, car deck and ballast tank gauging on a pure car and truck carrier during a vehicle loading call in the gulf.
- Hold frame, hopper and tank top gauging on a Supramax bulk carrier after discharging scrap, where grab and magnet damage is suspected.
- Scrubber overboard and wash-water piping inspection on a crude tanker at the refinery jetty, requested after the crew found weeping at an overboard flange.
How a thickness measurement job runs at Izmit
A gauging job at Izmit runs the same way whatever the ship type. The sequence below is what the superintendent, the attending surveyor and the yard can expect from us.
The team flies into Istanbul, normally to Sabiha Gökçen Airport on the Anatolian side, and reaches the gulf by road along the northern shore, or across the Osmangazi Bridge for the southern terminals. The ship's agent handles terminal access under ISPS, the refinery and chemical jetty permits and launches for the gulf anchorage, and we send crew lists, technician certificates and equipment details ahead of arrival. Indian passport holders need a Turkish visa, so we apply as soon as the call or docking window is clear and keep the visa period wide enough to absorb berth delays.
- Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
- We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
- Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
- Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
- Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
- The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.
Who does the work, and when class approval applies
Atlantis mobilises its inspection team from India to the vessel, for each job. There is no office or agent at the port; the team travels to the ship, which is why the planning step comes first. Work is planned and supervised by our Responsible NDT Level III, the founder, who holds ASNT NDT Level III in UT, RT, MT, PT and VT and has more than eleven years of international field experience. Technicians are qualified and certified under the company's written practice to ASNT SNT-TC-1A, and Atlantis is certified to ISO 9001 and ISO 14001.
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Governing codes and standards
- IACS UR Z7 hull classification surveys
- IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
- IACS UR Z17 approval of service suppliers
- SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
- MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
- The rules of the vessel's classification society
What you receive
- Thickness measurement report on the class formats, with sketches
- Summary of substantial and excessive corrosion against allowable margins
- Pitting and grooving records with depth and extent
- Piping wall-thickness tables with isometric sketches
- Magnetic particle or penetrant crack-detection reports
- Gauge calibration records and technician certificates
Industries served
- Crude and product tankers
- Chemical tankers
- LPG carriers
- Car carriers
- Bulk carriers
- Container ships
- General cargo ships
Frequently asked questions
Can you gauge a tanker at the Tüpraş jetties without delaying cargo work?
In most cases, provided the terminal agrees the plan. Cargo tanks are not available while loaded or under operation, but certified ballast tanks, deck plating, deck piping and some void spaces can be gauged in parallel with cargo. Gauging is cold work, but the terminal must still approve it and any electronic equipment taken into hazardous areas. We agree the plan with the master, agent and terminal before boarding.
Can gauging started in Kocaeli be finished in a Tuzla or Altınova dock?
Yes, and that is often the best plan. Readings taken in the gulf on ballast tanks, deck and accessible holds or tanks go into the same report as the in-dock readings of bottom and side shell taken later, so the yard and the superintendent work from one data set. The team moves from the gulf to the yard by road.
Do you inspect car carrier ramps and decks?
Yes. We gauge stern and side ramps, hoistable and fixed car decks and their supporting structure, along with ballast tanks and double-bottom spaces. On car carriers, access depends on the loading programme, so we work deck by deck as cargo allows and agree with the chief officer which decks are free at each stage.
Can you gauge ships at anchor in the Gulf of Izmit?
Yes. The agent books a launch, and the sheltered water of the gulf generally makes transfers easier than at an open roadstead. Ships waiting for refinery or chemical berths are a good opportunity for a longer programme in ballast tanks and on deck, provided the crew can certify spaces safe and the ship is not expected to shift berth during the work.
Does thickness measurement at Izmit need class approval?
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Planning a survey or a drydock?
Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
Request a QuoteRequest a ship gauging quote
Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
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