Maritime inspection · China

Ultrasonic Thickness Measurement and Ship Inspection in Hong Kong

Hong Kong is one of the world's great ship-management, ship-finance and ship-registry centres, with its own maritime administration and one of the largest flag registers. Many technical decisions for ships trading worldwide are made here, while ships call at Kwai Tsing, work cargo at mid-stream buoys and anchorages, or come to the Tsing Yi repair yards. Atlantis technicians travel from India to the ship, whether it lies in Hong Kong waters or in a yard elsewhere in Asia where its Hong Kong managers need the gauging done.

Anchorage time used for gauging

Ships at the designated anchorages for bunkers, stores, crew change or orders are out of cargo operations. In ballast, holds and tanks can be opened, which makes an anchorage stop a practical window for pre-purchase and pre-survey readings.

One method across a managed fleet

Hong Kong managers run ships that dock all over Asia. Keeping the same measurement approach and report layout from one ship and one yard to the next makes condition records comparable across the fleet.

Flag and port state in one office

The Marine Department runs the Hong Kong register, inspects Hong Kong-flag ships and carries out port state control. Gauging suspect structure and piping beforehand lets managers fix defects on their own schedule.

Inspection services for ships at Hong Kong

Each service has its own page with the method, the class requirements and what the report contains.

Ultrasonic Thickness Measurement (UTM)

Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.

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Special Survey Thickness Measurement

Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.

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CAS (Condition Assessment Scheme)

Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.

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CAP Thickness Measurement

Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.

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ESP Gauging

Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.

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Hull Structural Integrity

Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.

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Ship Piping Inspection

Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.

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Scrubber Piping Inspection

EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.

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IHM (Inventory of Hazardous Materials)

IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.

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Marine NDT Services

Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.

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Hong Kong: registry, management centre and working port

Hong Kong's maritime weight lies as much in its offices as in its harbour. The Hong Kong Shipping Register, run by the Marine Department, is one of the largest flag registers in the world, and the city is home to ship managers, owners, banks and lessors, P&I and hull insurers, brokers and maritime arbitrators serving fleets across Asia and beyond. A technical superintendent in Hong Kong may be responsible for ships trading anywhere, and many sale-and-purchase, chartering and survey decisions are taken here before a ship ever comes near the harbour.

The harbour itself is still a working port. The Kwai Tsing container terminals handle mainline and regional container services; mid-stream operations, where cargo is worked between ships and barges at buoys and anchorages, continue alongside terminal handling; and the designated anchorages hold ships bunkering, changing crew, taking stores or waiting for orders. River trade vessels and barges link Hong Kong with ports up the Pearl River, and with ferries crossing constantly the harbour is crowded with small craft, so launch transfers are timed by the agent around traffic as well as weather. Ship repair yards on Tsing Yi carry out afloat repairs on tankers, gas carriers, container ships and bulk carriers, and ships needing a drydock often go to yards across the boundary in Shenzhen or elsewhere in the Delta.

For inspection, that mix gives Hong Kong two roles. Ships at the anchorages or at Kwai Tsing can be gauged directly — pre-purchase inspections for buyers, on-hire and off-hire condition records, and targeted checks of tanks and piping before a survey. And Hong Kong-based managers and owners commission gauging for their ships in Chinese, Southeast Asian and other yards, where continuity of method and report format between one docking and the next matters as much as the readings themselves. Our team can be mobilised to Hong Kong waters or to wherever the ship docks.

Anchorages, terminals and yards in Hong Kong waters

Anchorage work is central in Hong Kong. A ship at one of the designated anchorages for bunkers, crew change or orders is out of cargo operations and, in ballast, can open holds and tanks; the agent books the launch that takes the team out. At Kwai Tsing, container ships allow deck, coaming, piping and scrubber work within their berth time, and ships at the Tsing Yi repair yards can be gauged during afloat repairs, with access to tanks and machinery spaces as the repair programme allows.

The Marine Department, as both flag and port authority, is also part of the picture. Hong Kong-registered ships are subject to flag state inspection, and ships calling at Hong Kong are subject to port state control, so a superintendent preparing a ship for either may want structure, tanks and piping gauged in advance. Ships working cargo at the mid-stream buoys are a different case again: they are busy with barges on both sides, and gauging there is limited to deck structure, fittings and piping that can be reached without entering the cargo working area.

  • Kwai Tsing Container Terminals — mainline and regional container ships; hatch coaming and deck plate readings and scrubber pipe checks during the terminal's working window.
  • Designated anchorages — ships stopping for bunkers, stores, crew or orders; holds and tanks gauged by a launch-borne team for sales, charters and survey preparation.
  • Mid-stream buoys — deck, fitting and piping gauging on ships working cargo to barges, scheduled around the cargo operation.
  • Tsing Yi ship repair yards — tank, piping and structural gauging during afloat repairs on tankers, gas carriers and bulk carriers.
  • Yards elsewhere in Asia for Hong Kong-managed ships — renewal survey and CAP gauging wherever the managers have booked the docking.

Thickness measurement through the survey cycle at Hong Kong

Class rules set the survey cycle, and the cycle sets how much gauging a ship needs. A superintendent planning a call at Hong Kong usually knows which survey is due; the table shows what the thickness measurement for each one typically involves. The exact extent comes from the class rules for the ship type and the surveyor attending, so the thickness measurement programme is agreed with the class before work starts.

SurveyWhen it fallsWhat the thickness measurement usually covers
Annual surveyEvery year, within three months of the anniversary dateGeneral examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey.
Intermediate surveyIn place of the second or third annual surveySuspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age.
Renewal survey No. 1Around 5 yearsThe first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal.
Renewal survey No. 2Around 10 yearsWider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey.
Renewal survey No. 3Around 15 yearsExtensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal.
Renewal survey No. 4 and laterAround 20 and 25 yearsGauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme.
Docking surveyTwice in each five-year periodBottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged.

Hong Kong's maritime administration and market context

Hong Kong is a member of the Tokyo MoU in its own right, separate from mainland China, and the Marine Department carries out port state control on foreign ships as well as flag state inspection on Hong Kong-registered ships. Hong Kong also applies its own fuel rules for vessels in its waters, setting a sulphur limit for the fuel ships use there. China's domestic emission control rules take over once a ship enters mainland waters, so scrubber-fitted ships trading between the two meet different regimes within a short passage.

The market is shaped more by the managers and owners who sit in Hong Kong than by the port's own traffic. Hong Kong ship managers run tankers, bulk carriers, container ships and gas carriers for owners worldwide, and lessors and banks with Hong Kong desks hold ships as owners or as security. For them, gauging is a decision tool: a pre-purchase thickness survey before a sale, CAP gauging to keep an older tanker acceptable to charterers, an off-hire record at the end of a lease, or pre-docking data to fix a yard specification. A consistent method from one ship and one yard to the next is what makes those records comparable.

Wherever a ship is outside a sulphur emission control area, the global 0.50% sulphur cap applies, and many of the ships calling at Hong Kong meet it with an exhaust gas cleaning system rather than compliant fuel. Scrubber wash-water piping, the overboard discharge and the hull penetration around it corrode quickly in service, especially on open-loop systems, and are worth adding to the gauging scope.

Typical thickness gauging jobs in Hong Kong

Hong Kong jobs fall into two groups: ships gauged in Hong Kong waters, and ships managed from Hong Kong that need gauging wherever they dock. In both cases the scope is agreed with the managers' technical team, the team is mobilised from India for a confirmed window, and the report follows the layout the managers use across their fleet. The managers receive readings in the class TM formats.

  • Pre-purchase inspection in Hong Kong waters: gauging of a Hong Kong-flag bulk carrier at a designated anchorage while it bunkers, covering holds, ballast tanks and hatch covers for the buyer.
  • Off-hire condition gauging of a container ship at Kwai Tsing at the end of a charter, with deck, coaming and accessible tank readings recorded for both parties.
  • Fuel and ballast piping gauging on a tanker during afloat repairs at a Tsing Yi yard, ahead of an oil-major vetting inspection.
  • CAP gauging on a Hong Kong-managed Aframax docked in a mainland Chinese yard, with the managers' superintendent setting the scope from Hong Kong.
  • Ballast tanks and deck piping on a gas carrier measured at anchorage in Hong Kong waters, giving the Delta yard it is bound for a steel and pipe estimate in advance.

How a thickness measurement job runs at Hong Kong

A gauging job at Hong Kong runs the same way whatever the ship type. The sequence below is what the superintendent, the attending surveyor and the yard can expect from us.

The team lands at Hong Kong International Airport. The agent books launches to the anchorages around the ship's position and the weather; Kwai Tsing and the Tsing Yi yards need terminal or yard passes arranged by the agent or the yard. Hong Kong has its own entry rules for Indian passport holders, separate from the mainland, and we confirm what is needed for each assignment before travel. For ships docking across the boundary in Shenzhen or Guangdong, the team also needs a Chinese visa, which takes longer to arrange.

  • Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
  • We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
  • Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
  • Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
  • Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
  • The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.

Who does the work, and when class approval applies

Atlantis mobilises its inspection team from India to the vessel, for each job. There is no office or agent at the port; the team travels to the ship, which is why the planning step comes first. Work is planned and supervised by our Responsible NDT Level III, the founder, who holds ASNT NDT Level III in UT, RT, MT, PT and VT and has more than eleven years of international field experience. Technicians are qualified and certified under the company's written practice to ASNT SNT-TC-1A, and Atlantis is certified to ISO 9001 and ISO 14001.

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Governing codes and standards

  • IACS UR Z7 hull classification surveys
  • IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
  • IACS UR Z17 approval of service suppliers
  • SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
  • MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
  • The rules of the vessel's classification society

What you receive

  • Thickness measurement report on the class formats, with sketches
  • Summary of substantial and excessive corrosion against allowable margins
  • Pitting and grooving records with depth and extent
  • Piping wall-thickness tables with isometric sketches
  • Magnetic particle or penetrant crack-detection reports
  • Gauge calibration records and technician certificates

Industries served

  • Container ships
  • Bulk carriers
  • Crude and product tankers
  • Gas carriers
  • River trade vessels and barges
  • Ferries

Frequently asked questions

Can you gauge a ship at a Hong Kong anchorage while it bunkers or changes crew?

Often, yes. A ship at anchorage for bunkers, stores or crew change is not working cargo, and if it is in ballast its holds and some tanks can be opened. We plan the scope with the superintendent around the expected stay, board by launch, and concentrate on the spaces that matter for the purpose — a sale, a charter or the next survey. The master's bunkering procedures decide which spaces and deck areas can be entered while fuel is being transferred.

We manage the ship from Hong Kong but it docks in mainland China — can you cover that?

Yes. Mobilising to a mainland yard is part of the same planning; the differences are the Chinese visa and the yard's own access arrangements. Keeping the same measurement approach and report format across the ships you manage, whichever yard they dock in, makes the records easier to compare from one survey to the next.

How do tropical cyclone signals affect a Hong Kong job?

When a tropical cyclone warning signal is raised and conditions worsen, launch services and harbour operations stop and ships may shift anchorage. Anchorage gauging pauses until services resume, while work inside a yard or on a ship at a sheltered berth may continue at the master's or yard's discretion. In the typhoon season we keep spare days in the plan for that reason.

Is a Hong Kong flag state inspection a reason to gauge in advance?

It can be. The Marine Department inspects Hong Kong-registered ships, and like port state control officers its inspectors look at structural condition, corrosion and the state of safety-critical piping. Gauging suspect deck areas, air pipes, ventilators and the fire main before an expected inspection lets the managers repair defects on their own schedule rather than under a deficiency.

Does thickness measurement at Hong Kong need class approval?

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Planning a survey or a drydock?

Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.

Request a Quote

Request a ship gauging quote

Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.








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