Maritime inspection · China
Ultrasonic Thickness Measurement for Ships in Guangzhou
Guangzhou's port runs from Nansha, near the mouth of the Pearl River, up to the older river port areas at Huangpu. Container ships, grain and coal carriers, car carriers and tankers call there, and the repair and building yards of the Pearl River Delta are within reach. A grain discharge at Nansha, a few days waiting off the river mouth or a slot in a Delta yard can each be turned into a measurement window for hull, holds, tanks or piping, with the team travelling from India for the job.
Nansha calls scoped to the cargo
Container ships, grain carriers and car carriers at Nansha each release different spaces during cargo work. The gauging list is built around what that particular cargo operation frees up, and agreed with the chief officer before arrival.
Estuary anchorage for the long windows
Off the river mouth, ships lying in ballast for a berth or for orders have nothing to load or discharge, so holds and ballast tanks can be opened for buyers' surveys, on-hire records and pre-docking measurements.
Typhoon season built into the plan
From early summer into autumn, tropical storms can stop launch traffic and deck work. Jobs falling in that season carry spare days and an agreed order of priority so the important spaces are measured first.
Inspection services for ships at Guangzhou
Each service has its own page with the method, the class requirements and what the report contains.
Ultrasonic Thickness Measurement (UTM)
Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.
ExploreSpecial Survey Thickness Measurement
Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.
ExploreCAS (Condition Assessment Scheme)
Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.
ExploreCAP Thickness Measurement
Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.
ExploreESP Gauging
Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.
ExploreHull Structural Integrity
Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.
ExploreShip Piping Inspection
Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.
ExploreScrubber Piping Inspection
EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.
ExploreIHM (Inventory of Hazardous Materials)
IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.
ExploreMarine NDT Services
Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.
ExploreGuangzhou: the Pearl River port from Nansha to Huangpu
The port of Guangzhou stretches a long way along the Pearl River. Its deep-water heart is now Nansha, at the southern tip of the city near the river mouth, with container terminals, grain and bulk berths and a large vehicle terminal. Further upriver, the Huangpu and Xinsha port areas handle bulk, liquid and container cargo for the industrial districts of Guangzhou and Dongguan, and smaller river and coastal ships carry cargo inland through the Delta's waterways. Draught limits on the river channels decide how far up a ship can go, so the deep-draught ships stay at Nansha and the river reaches belong to smaller tonnage.
The ships reflect the Delta's economy. Container ships serve export manufacturing; bulk carriers bring grain, coal and other raw materials; car carriers load and discharge vehicles at Nansha; and product and chemical tankers serve terminals along the river. Many of these ships are in Asian trades with short voyages and frequent port calls, which keeps their hulls, decks and cargo spaces working hard and their gauging windows short. Frequent ballasting and deballasting on those rotations also keeps ballast tank coatings under constant wet-and-dry cycling, a reliable driver of corrosion in the upper parts of the tanks. The longer windows come at anchorage in the Pearl River estuary, where ships wait for berths or orders, and in the yards when they dock.
Guangzhou builds ships as well as handling them. CSSC's Guangzhou Shipyard International, on Longxue Island at Nansha, builds tankers and a range of other commercial ships, and other yards in the city and the wider Delta carry out repair and conversion work. Guangzhou is a base for Chinese shipowning and ship-management groups as well, so survey and docking decisions for ships trading far beyond the Delta are often taken here. For those owners a ship calling at Nansha is a convenient chance to collect condition data before committing to a yard.
From Nansha to Huangpu: gauging locations in Guangzhou
Hull gauging at Nansha fits around cargo work. Container ships release deck plating, coamings, piping and whatever tanks the stay allows; bulk carriers at the grain and coal berths open their holds after discharge; car carriers make their vehicle decks available deck by deck during loading and discharge. Upriver at Huangpu and Xinsha, smaller bulk carriers, tankers and coastal ships are gauged at their berths in the same way. Anchorage work in the estuary covers pre-purchase, on-hire and pre-docking gauging on ships in ballast, with the team boarding by launch from the agent's chosen landing point.
Yard work is the other half. Ships docking in Guangzhou or elsewhere in the Delta for renewal or intermediate surveys need gauging timed to the yard's cleaning and staging, and readings delivered quickly enough for steel renewal decisions. We plan the measurement points before the docking and complete them space by space as the yard releases tanks and holds. River-port berths upstream also deserve a note: ships there are often smaller and older, and their ballast tanks and deck fittings can show heavier wastage than the deep-sea tonnage at Nansha.
- Nansha container terminals — container ships serving the Delta's export trade; lashing bridge supports, coaming corners, deck plating and scrubber outlets, scheduled around the stowage plan.
- Nansha grain and bulk berths — Panamax and Supramax bulk carriers after grain or coal discharge; holds, hoppers and hatch covers measured once the holds are swept.
- Nansha vehicle terminal — export car carriers; vehicle deck plating, ramps and hoistable panels measured as the stevedores clear each level.
- Huangpu and Xinsha port areas — hull, tank and piping gauging on smaller bulk carriers, tankers and coastal ships alongside upriver.
- Pearl River estuary anchorages — ships waiting off the river mouth for berths or orders; gauging for buyers, for charter delivery or ahead of a Delta docking.
- Pearl River Delta repair yards — docking periods for renewal and intermediate surveys, with survey gauging and checks on renewed steel before undocking.
Thickness measurement through the survey cycle at Guangzhou
Class rules set the survey cycle, and the cycle sets how much gauging a ship needs. A superintendent planning a call at Guangzhou usually knows which survey is due; the table shows what the thickness measurement for each one typically involves. The exact extent comes from the class rules for the ship type and the surveyor attending, so the thickness measurement programme is agreed with the class before work starts.
| Survey | When it falls | What the thickness measurement usually covers |
|---|---|---|
| Annual survey | Every year, within three months of the anniversary date | General examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey. |
| Intermediate survey | In place of the second or third annual survey | Suspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age. |
| Renewal survey No. 1 | Around 5 years | The first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal. |
| Renewal survey No. 2 | Around 10 years | Wider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey. |
| Renewal survey No. 3 | Around 15 years | Extensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal. |
| Renewal survey No. 4 and later | Around 20 and 25 years | Gauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme. |
| Docking survey | Twice in each five-year period | Bottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged. |
Regulation and market context in the Pearl River Delta
Guangzhou's port state inspections follow the Tokyo MoU and are made by China's Maritime Safety Administration. Bulk carriers with hold and hatch cover wastage, tankers with thinned deck piping and container ships with corroded lashing structures are the kinds of findings a superintendent would rather deal with through planned gauging than at an inspection. The Delta's inland waterways and coastal waters are covered by China's domestic emission control rules, and where open-loop discharge is barred, scrubber-fitted ships entering the river have to change how they run their systems.
The Delta is one of China's main export manufacturing regions, and the shipping that serves it is dominated by intra-Asia container services, regional bulk trades and vehicle exports. Car carriers have become a much more visible part of Nansha's traffic as Chinese vehicle exports have grown, and their multi-deck structure brings a gauging scope quite unlike a bulk carrier's: large areas of thin deck plating, ramps and hoistable decks rather than heavy hold structure. Guangzhou's position next to Shenzhen and Hong Kong also means a ship's owner, manager, charterer and class surveyor are often close at hand, which makes joint planning of a survey or condition inspection straightforward.
Wherever a ship is outside a sulphur emission control area, the global 0.50% sulphur cap applies, and many of the ships calling at Guangzhou meet it with an exhaust gas cleaning system rather than compliant fuel. Scrubber wash-water piping, the overboard discharge and the hull penetration around it corrode quickly in service, especially on open-loop systems, and are worth adding to the gauging scope.
Typical thickness gauging jobs in Guangzhou
Ship inspection in Guangzhou follows the port's cargo mix and the Delta's yards. We agree scope and access with the superintendent before arrival, time the team's travel from India to the berth, anchorage or dock date, and deliver readings on the class TM formats so they can be used directly in the survey or in the yard specification. Where the owner has earlier TM reports, measurement locations are matched to them.
- Vehicle deck and ramp gauging on a car carrier loading export vehicles at Nansha, sequenced deck by deck with the chief officer and the stevedores.
- A Panamax that has just discharged grain at Nansha: holds and hatch covers measured while they are empty, in preparation for its intermediate survey.
- Pre-docking gauging of a container ship's ballast tanks and deck structure at Nansha before it moves to a Pearl River Delta yard for its renewal survey.
- Deck and cargo piping gauging on a product tanker alongside at an upriver terminal, concentrating on lines with a history of leaks.
- Pre-purchase gauging of a bulk carrier at anchorage in the Pearl River estuary for a buyer whose technical team sits in Guangzhou.
How a thickness measurement job runs at Guangzhou
The sequence for a thickness measurement job at Guangzhou is short and written down, so the yard, the surveyor and the superintendent know who arranges what.
Guangzhou Baiyun International Airport is the nearest gateway, followed by the road journey to Nansha or the upriver port areas; Hong Kong International Airport is an alternative, with onward cross-boundary travel that needs a mainland visa as well. The agent handles terminal passes and books launches for estuary anchorages, and summer and autumn typhoons can suspend those launch services at short notice. Mainland visas for technicians coming from India rest on an invitation letter, so the application goes in once the berth, anchorage window or dock date is confirmed.
- Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
- We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
- Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
- Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
- Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
- The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.
Who does the work, and when class approval applies
We send the team from India to the ship for each job rather than keeping staff at the port, and plan the mobilisation around visas and the vessel's itinerary. The work is planned and supervised by the founder, our Responsible NDT Level III (ASNT NDT Level III in UT, RT, MT, PT and VT, with more than eleven years of international field experience). Technicians hold certification under the company's written practice to ASNT SNT-TC-1A; Atlantis is ISO 9001 and ISO 14001 certified.
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Governing codes and standards
- IACS UR Z7 hull classification surveys
- IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
- IACS UR Z17 approval of service suppliers
- SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
- MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
- The rules of the vessel's classification society
What you receive
- Thickness measurement report on the class formats, with sketches
- Summary of substantial and excessive corrosion against allowable margins
- Pitting and grooving records with depth and extent
- Piping wall-thickness tables with isometric sketches
- Magnetic particle or penetrant crack-detection reports
- Gauge calibration records and technician certificates
Industries served
- Container ships
- Bulk carriers
- Car carriers
- Product and chemical tankers
- Ro-ro and ro-pax ships
- Coastal cargo ships
Frequently asked questions
Do container ships on short intra-Asia rotations have time for gauging at Nansha?
Some, if the scope is focused. A ship on a tight rotation will not open its ballast tanks at every call, but deck structure, hatch coamings, lashing bridges and machinery-space piping can be gauged during cargo work. Ballast tank gauging is better split across several calls or taken at anchorage, and we plan that split with the superintendent so the whole scope is covered before the survey.
Which Pearl River Delta yards can you work at?
We go to whichever yard the owner has booked; the team follows the ship. Access is arranged through the yard and the owner's site team, with the yard's own safety induction and permits. The measurement plan is prepared before arrival, so gauging can start as soon as the first tanks are cleaned and staged.
Do typhoons affect gauging work at Guangzhou?
They can. From early summer into autumn, typhoons and tropical storms can close anchorages to launch traffic and stop work on deck. Gauging at a berth or in a yard is less affected than anchorage work. When a job falls in the typhoon season, we build margin into the plan and agree with the superintendent which spaces take priority if the window shortens.
Can gauging for a sale be done while the ship waits in the estuary?
Yes. A bulk carrier or tanker in ballast at anchorage in the Pearl River estuary is a good subject for pre-purchase gauging: holds and ballast tanks can be opened, the ship is not working cargo, and the buyer's superintendent can attend. Readings are reported on a layout that lets the buyer compare them with the last class TM report.
Does thickness measurement at Guangzhou need class approval?
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Planning a survey or a drydock?
Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
Request a QuoteRequest a ship gauging quote
Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
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