Maritime inspection · United Kingdom
Thickness Measurement at the Port of Dundee on the Firth of Tay
Dundee's port runs along the north bank of the Firth of Tay, with deep riverside berths and heavy-duty quays that Forth Ports has developed for decommissioning and offshore wind. Jack-up rigs come in for repair, heavy-lift and offshore vessels bring in structures from the North Sea, and cargo ships handle grain, forest products and bulk cargoes. Many of these stays are long. Atlantis flies technicians in from India to gauge rig hulls, vessels and cargo ships while they lie alongside on the Tay.
Rigs and heavy-lift vessels alongside
Jack-up rigs brought into the Tay for repair or refurbishment can stay for weeks. Hull plating, preload and ballast tanks and accessible structure can be gauged while yard work goes on around them, with crack detection at the most highly loaded welds.
Decommissioning brings unusual visitors
Removed North Sea structures arrive on barges and heavy-lift vessels to be dismantled at the quayside. The vessels that carry them, and the barges themselves, often need deck and grillage condition checked after carrying heavy, concentrated loads on the voyage in.
Deep berths over a rock riverbed
The riverside berths have deep water over a bed of rock, so large vessels and rigs can lie alongside. The tidal stream in the Tay still runs along the quays, which affects moorings, any work from a boat and the timing of readings near the waterline.
Inspection services for ships at Dundee
Each service has its own page with the method, the class requirements and what the report contains.
Ultrasonic Thickness Measurement (UTM)
Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.
ExploreSpecial Survey Thickness Measurement
Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.
ExploreCAS (Condition Assessment Scheme)
Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.
ExploreCAP Thickness Measurement
Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.
ExploreESP Gauging
Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.
ExploreHull Structural Integrity
Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.
ExploreShip Piping Inspection
Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.
ExploreScrubber Piping Inspection
EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.
ExploreIHM (Inventory of Hazardous Materials)
IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.
ExploreMarine NDT Services
Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.
ExploreDundee: a river port turned towards energy work
The Port of Dundee lies on the north shore of the Firth of Tay, east of the Tay Road Bridge, and is one of the Scottish ports run by Forth Ports. Ships enter the Tay from the North Sea past the sandbanks at the river mouth, where the channel is marked and pilotage is compulsory, and then run up the estuary to berths that face straight onto the river. Unlike Leith and Grangemouth, Dundee's main working berths are tidal riverside quays rather than enclosed docks, so moorings, gangways and any work over the side have to allow for the rise and fall of the tide and for the stream running along the quay. Deep water close to the bank, over a rock bed, is the reason the port can take large heavy-lift vessels and jack-up rigs.
Over the past decade the port's focus has moved towards energy. Forth Ports invested in a strengthened heavy-lift quay extending the existing Prince Charles Wharf, with large laydown areas behind it, to compete for decommissioning projects and offshore wind work, and companies have set up bases at the port to receive and break down structures removed from North Sea fields. Offshore wind projects off the east coast of Scotland have used the port for components and vessels, and jack-up rigs have been brought into the river for repair, refurbishment or a spell of stacking between contracts. Conventional cargo continues beside this work: grain and agricultural cargoes, forest products and other bulk cargoes moved on coasters and short-sea bulk carriers trading across the North Sea.
This mix makes the length of a ship's stay at Dundee unusually varied. A coaster discharging grain may be gone in a day or two, while a rig under refurbishment or a vessel waiting for a decommissioning campaign can stay for weeks or months. Weather in the estuary is generally less severe than on the open coast, but easterly gales push swell into the river mouth, and winter fog and short daylight affect deck work. For a thickness measurement programme the long stays are the valuable ones: they allow tanks to be emptied and opened in sequence, decks to be cleared, and readings to be taken without competing with cargo operations. Shorter calls suit targeted work on deck plating, hatch structure and piping.
Quays and work areas for gauging in Dundee
Rigs and large vessels lie at the heavy-duty quays at the eastern end of the port, where cranes, laydown areas and services are available and where the contractor carrying out the main repair works controls access. On a jack-up, we gauge hull plating and internal structure, preload and ballast tanks once they are emptied and ventilated, and accessible leg and jack-house structure, and use magnetic particle testing at welds that carry high cyclic loads. The work is planned with the rig owner's representative and the main contractor so that tank entries and lifting operations do not clash.
Cargo ships use the general berths along the river frontage, where gauging during discharge works in the usual way, hold by hold. For a full docking, ships and offshore vessels from Dundee usually move on to Rosyth or to a northern European yard, which makes a long Dundee stay a good time for the pre-docking readings that set out the steel list for the yard before the vessel leaves the Tay.
- Heavy-lift quay at the eastern end — rig hull, preload tank and leg structure gauging during repair or refurbishment.
- Prince Charles Wharf and adjoining berths — deck and grillage checks on heavy-lift vessels and barges after decommissioning lifts.
- General cargo berths on the river frontage — hold and tank gauging on coasters and bulk carriers during discharge.
- Lay-up and stacking periods — full condition surveys on rigs and offshore vessels idle between contracts.
- Wind project berths — deck, crane foundation and tank gauging between installation or maintenance campaigns.
Thickness measurement through the survey cycle at Dundee
How much steel has to be gauged depends on which survey the ship is due for, its type and its age. The pattern below is the usual one under IACS unified requirements; the attending surveyor and the class rules for the ship decide the final extent. For a ship calling at Dundee, we agree the programme with the class and the owner before the team mobilises.
| Survey | When it falls | What the thickness measurement usually covers |
|---|---|---|
| Annual survey | Every year, within three months of the anniversary date | General examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey. |
| Intermediate survey | In place of the second or third annual survey | Suspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age. |
| Renewal survey No. 1 | Around 5 years | The first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal. |
| Renewal survey No. 2 | Around 10 years | Wider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey. |
| Renewal survey No. 3 | Around 15 years | Extensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal. |
| Renewal survey No. 4 and later | Around 20 and 25 years | Gauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme. |
| Docking survey | Twice in each five-year period | Bottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged. |
Port state control, rig surveys and decommissioning rules
Ships calling at Dundee are subject to port state control by the Maritime and Coastguard Agency under the Paris MoU, applied through UK law since the UK left the EU. Jack-up rigs follow a different regime: as mobile offshore drilling units they are surveyed under their class society's rules for offshore units and the MODU Code, with periodic surveys that include thickness measurement of hull and preload tank structure, and a rig coming into the Tay for refurbishment is often doing so ahead of one. When it returns to work on the UK Continental Shelf, the operator's own assurance processes and the Health and Safety Executive's offshore regime add further scrutiny of structural condition.
Decommissioning brings its own rules. Structures removed from the North Sea are dismantled and recycled onshore under waste and environmental permits, and the heavy-lift vessels and barges that bring them in carry concentrated loads on sea-fastenings and grillages, which is why owners often want deck condition checked afterwards. On the ship side, the UK has its own ship recycling regulations in place of the EU regulation, though vessels trading to EU ports still keep an Inventory of Hazardous Materials. Owners moving older offshore vessels or rigs towards recycling can use a Dundee stay to establish structural condition before a sale or a final voyage.
Ships trading to Dundee are inside a sulphur emission control area, where fuel must not exceed 0.10% sulphur unless an exhaust gas cleaning system (scrubber) is fitted. Scrubber wash-water piping, the overboard discharge and the hull penetration around it are among the fastest-corroding parts of a modern ship, so they belong in the gauging scope at every docking and, on open-loop systems, between dockings.
Typical Dundee thickness measurement jobs
The work at Dundee falls into three groups: rigs in for repair or stacking, vessels connected with decommissioning and wind projects, and ordinary cargo ships. Rig jobs are the largest and are usually planned weeks ahead with the rig owner and the main contractor, around tank entries and the yard's lifting plan. Heavy-lift and offshore vessels need readings on decks, grillages and tanks after demanding campaigns, often at short notice when a vessel comes free. Cargo ships calling with grain or forest products offer the routine work of hold, tank and piping gauging during discharge. In every case the scope is agreed with the superintendent before the team leaves India, so time on site goes on measurement.
- Hull and preload tank gauging on a jack-up rig under refurbishment at the heavy-lift quay, ahead of its periodic survey.
- MPI on leg and jack-house welds of a rig stacked in the Tay between contracts.
- Deck plating and grillage inspection on a heavy-lift vessel after delivering a removed topsides module for dismantling.
- Condition survey of a cargo barge used to bring in decommissioned structures, before its next charter.
- Hold and ballast tank gauging on a short-sea bulk carrier discharging grain on the river frontage.
How a thickness measurement job runs at Dundee
The sequence for a thickness measurement job at Dundee is short and written down, so the yard, the surveyor and the superintendent know who arranges what.
Dundee's small airport has limited scheduled services, so the team usually flies into Edinburgh or Aberdeen and continues by road or rail; Dundee sits on the railway between those two cities. Travel from India needs UK visitor visas, which we apply for once the job is likely, and rig owners planning refurbishment periods can give us enough notice to have them in place early. Access to the port is through ISPS-controlled gates, with passes arranged by the ship's agent or, for rigs, by the main contractor running the site.
- Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
- We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
- Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
- Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
- Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
- The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.
Who does the work, and when class approval applies
We send the team from India to the ship for each job rather than keeping staff at the port, and plan the mobilisation around visas and the vessel's itinerary. The work is planned and supervised by the founder, our Responsible NDT Level III (ASNT NDT Level III in UT, RT, MT, PT and VT, with more than eleven years of international field experience). Technicians hold certification under the company's written practice to ASNT SNT-TC-1A; Atlantis is ISO 9001 and ISO 14001 certified.
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Governing codes and standards
- IACS UR Z7 hull classification surveys
- IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
- IACS UR Z17 approval of service suppliers
- SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
- MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
- The rules of the vessel's classification society
What you receive
- Thickness measurement report on the class formats, with sketches
- Summary of substantial and excessive corrosion against allowable margins
- Pitting and grooving records with depth and extent
- Piping wall-thickness tables with isometric sketches
- Magnetic particle or penetrant crack-detection reports
- Gauge calibration records and technician certificates
Industries served
- Jack-up drilling rigs
- Heavy-lift and project cargo vessels
- Cargo and crane barges
- Offshore supply and construction vessels
- Offshore wind installation and service vessels
- Short-sea bulk carriers and coasters
- General cargo ships with forest products
Frequently asked questions
Do you carry out thickness measurement on jack-up rigs in Dundee?
Yes. On a jack-up alongside for repair or stacking, we gauge hull plating and internal structure, preload and ballast tanks after they are emptied and certified for entry, and accessible leg and jack-house structure. Magnetic particle testing covers welds under high cyclic loading. Readings are referenced to the rig's structural drawings so the owner and contractor can plan repairs before the survey.
Can a ship on Dundee's tidal riverside berths be gauged over the side?
Yes, but the tide has to be planned for. On a riverside quay the ship rises and falls through the day and the stream runs along the berth, so shell readings near the waterline are timed with the tide, and any work from a boat needs the harbour's agreement. Most readings, in tanks, holds and on deck, are unaffected by the tide.
What can be gauged on a heavy-lift vessel after a decommissioning lift?
We usually start with deck plating and the grillage and sea-fastening foundations, where the concentrated loads act, and add ballast tanks below the load areas and any structure the crew noticed working or cracking during the voyage. MPI on weld toes at the foundations rules out fatigue cracking, and the results go to the owner before the vessel takes its next charter.
How much notice do you need for a rig refurbishment at Dundee?
As much as the owner can give. Rig periods are usually planned weeks ahead, which suits a team that needs UK visas and agreement with the main contractor on tank entry permits, lifting operations and access. With a scope agreed early, readings can be worked into the refurbishment programme instead of holding it up while tanks wait to be measured.
Does thickness measurement at Dundee need class approval?
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Planning a survey or a drydock?
Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
Request a QuoteRequest a ship gauging quote
Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
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