Maritime inspection · Turkey

Ultrasonic Gauging for Ships Alongside at Derince Port

Derince is a rail-linked commercial port on the northern shore of the Gulf of Izmit, taking steel, grain, fertiliser, containers and project cargo for the industrial belt around Kocaeli. Ships stay for days when a hold is being worked slowly, and dry cargoes of this kind wear hold steel. That makes Derince a practical place for hold gauging. Technicians travel from India to the ship, boarding at the berth or by launch at the gulf anchorage.

Steel and heavy cargo wear

Steel coils, billets, rebar and project cargo punish tank tops and lower hold structure. After discharge at Derince the damage can be mapped by ultrasonic readings, which settles whether plates need renewal.

Grain, fertiliser and bulk calls

Grain and fertiliser cargoes add corrosion and coating loss. Bulk carriers working these trades at Derince are measured once holds are clean, with the discharge schedule setting the length of the visit.

Rail-linked cargo berths

Derince works cargo that moves on to or from the rail network, so many ships are alongside for longer than a container call. Longer stays allow fuller programmes of hold, deck and tank readings.

Inspection services for ships at Derince

Each service has its own page with the method, the class requirements and what the report contains.

Ultrasonic Thickness Measurement (UTM)

Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.

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Special Survey Thickness Measurement

Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.

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CAS (Condition Assessment Scheme)

Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.

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CAP Thickness Measurement

Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.

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ESP Gauging

Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.

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Hull Structural Integrity

Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.

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Ship Piping Inspection

Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.

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Scrubber Piping Inspection

EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.

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IHM (Inventory of Hazardous Materials)

IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.

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Marine NDT Services

Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.

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Derince: a general cargo port on the Gulf of Izmit

Derince lies on the northern shore of the Gulf of Izmit, east of the Dilovası terminals and not far from the city of Izmit. It is among the older commercial ports in the gulf, built as a state railway port, with a rail connection that still carries cargo to the interior, and it has been extended and operated by private companies in modern times. The water is sheltered, the approach is by pilot, and the quays face an anchorage that fills with ships waiting for berths during busy spells in the industrial gulf.

The cargo list is unusually broad for one port. Steel products, including coils, plate, billets and reinforcing bar, move in and out for the region's mills and fabricators. Grain and animal feed arrive in bulk, fertiliser and chemical products pass through, and containers and project cargo such as machinery and structural components share the quays. Bulk carriers, multipurpose ships, general cargo ships and container ships all call here, along with the occasional ro-ro ship, and rail wagons collect and deliver at the quayside.

These cargoes are the main reason owners gauge at Derince. Steel loaded and discharged by crane damages tank tops and frames with every swing, grain leaves moisture and coating breakdown behind, and fertiliser attacks bare steel. Multipurpose ships and general cargo ships that trade in this way for years accumulate wastage in the lower holds that no visual inspection can quantify. Berth stays here are often longer than at a container terminal, since heavy cargo moves slowly, which gives the superintendent time to measure while the ship works.

Where a ship can be gauged at Derince

At the quays, hold work is the core scope. Once a hold is discharged, swept and certified for entry, the team measures tank top plating, lower frames and brackets, hopper plating, coamings and hatch covers, and any plates the surveyor has marked. On multipurpose ships the same approach covers tween decks and the structure that carries heavy lifts. The port's permit and access rules apply, and the agent arranges passes, with the sequence agreed around the cargo plan so holds are not held up.

The gulf anchorage is available for ships waiting for a berth, reached by launch through the agent, and the sheltered water usually allows a longer programme of deck, hatch and ballast tank gauging. Derince has no drydock for larger ships, and the usual route for a docking is to Tuzla or the Altınova yards near the mouth of the gulf, with readings from Derince sent ahead to the yard. The Izmit gulf is covered more widely on its own page, and this port's work is largely hold-centred rather than tanker-centred.

  • Cargo quays — tank tops, lower hold frames, hopper plating and coamings on bulk, multipurpose and general cargo ships after discharge
  • Steel and project cargo berths — hold and tween-deck structure on ships carrying heavy lifts, with impact damage marked
  • Grain and fertiliser berths — hold and deck gauging on ships working corrosive and moist cargoes
  • Container berths — ballast tanks, hatch covers and deck structure on feeders during scheduled calls
  • Gulf anchorage — deck, hatch and ballast tank gauging on ships awaiting berths, reached by launch
  • Docking at Tuzla or Altınova — Derince readings carried into the yard's steel estimate

Thickness measurement through the survey cycle at Derince

Every renewal survey asks for more thickness measurement than the last, and for oil tankers, chemical tankers and bulk carriers the ESP Code adds close-up survey on top. The table is the usual shape of the work; the class rules and the surveyor set the exact extent, which is why the measurement plan for a job at Derince is agreed in writing before mobilisation.

SurveyWhen it fallsWhat the thickness measurement usually covers
Annual surveyEvery year, within three months of the anniversary dateGeneral examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey.
Intermediate surveyIn place of the second or third annual surveySuspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age.
Renewal survey No. 1Around 5 yearsThe first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal.
Renewal survey No. 2Around 10 yearsWider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey.
Renewal survey No. 3Around 15 yearsExtensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal.
Renewal survey No. 4 and laterAround 20 and 25 yearsGauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme.
Docking surveyTwice in each five-year periodBottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged.

Port state control and the cargo trades behind Derince

Derince falls under the Black Sea MoU and Mediterranean MoU regimes that Turkey participates in, enforced by the harbour master and the Ministry of Transport and Infrastructure. Bulk carriers and general cargo ships on steel and grain routes are a regular target for inspectors because of hold condition and hatch cover weathertightness, and findings can become the reason for a gauging request. Class surveyors also ask for readings on plates they consider suspect during renewal surveys of older tonnage.

The commerce behind the port is Turkish industry and agriculture, and the shipowners range from Istanbul bulk operators to small regional companies running multipurpose tonnage. Steel exporters and grain importers often require that holds are in good condition before loading, so a thickness record helps an owner avoid disputes. Ships that go on to EU ports need a current Inventory of Hazardous Materials and report under the EU's carbon rules for those voyages, and Derince calls are a convenient point to refresh the hull record.

Wherever a ship is outside a sulphur emission control area, the global 0.50% sulphur cap applies, and many of the ships calling at Derince meet it with an exhaust gas cleaning system rather than compliant fuel. Scrubber wash-water piping, the overboard discharge and the hull penetration around it corrode quickly in service, especially on open-loop systems, and are worth adding to the gauging scope.

Typical thickness gauging jobs at Derince

Jobs at Derince nearly always involve holds. A superintendent asks for a defined list of compartments after a steel or grain parcel, we agree access with the agent and the master, and the team works while the berth operation continues elsewhere on the ship. Other jobs support a docking at a nearby yard or a sale of a general cargo ship, and results are given by compartment with the worst areas highlighted.

  • Tank top and lower frame gauging on a multipurpose ship after steel coil discharge, with impact damage and wastage recorded by hold.
  • Hopper and hold frame readings on a Handysize bulk carrier following grain discharge, ahead of a fertiliser loading.
  • Hatch cover and coaming gauging on a general cargo ship after a deficiency was recorded in a previous port.
  • Ballast tank and deck plating readings on a container feeder during a scheduled call.
  • Pre-docking gauging on an older bulk carrier at the gulf anchorage, giving the Tuzla or Altınova yard a steel list before arrival.
  • Pre-purchase gauging on a second-hand multipurpose ship alongside, with the buyer's surveyor attending.

How a thickness measurement job runs at Derince

Most of the work on a Derince job happens before the team boards: scope, plan and access are settled first, so the time on board goes on measurement.

The team flies into Istanbul, normally to Sabiha Gökçen Airport, and reaches Derince by road along the northern shore of the Gulf of Izmit. The ship's agent arranges port passes, launches for the anchorage and the terminal's permit and gas-free requirements, and receives crew lists, technician certificates and equipment details in advance. Technicians from India need a Turkish visa, so we apply when the call is nominated and keep the validity period wide enough for a slipping berth.

  • Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
  • We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
  • Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
  • Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
  • Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
  • The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.

Who does the work, and when class approval applies

The inspection team is mobilised from India for each job; nobody is stationed at the port, so mobilisation is planned against the vessel's schedule and visa lead times. Our founder and Responsible NDT Level III, who holds ASNT NDT Level III in UT, RT, MT, PT and VT and has over eleven years of international field experience, plans and supervises the work. Technicians are certified under the company's written practice to ASNT SNT-TC-1A, and the company holds ISO 9001 and ISO 14001 certification.

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Governing codes and standards

  • IACS UR Z7 hull classification surveys
  • IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
  • IACS UR Z17 approval of service suppliers
  • SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
  • MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
  • The rules of the vessel's classification society

What you receive

  • Thickness measurement report on the class formats, with sketches
  • Summary of substantial and excessive corrosion against allowable margins
  • Pitting and grooving records with depth and extent
  • Piping wall-thickness tables with isometric sketches
  • Magnetic particle or penetrant crack-detection reports
  • Gauge calibration records and technician certificates

Industries served

  • Bulk carriers
  • Multipurpose ships
  • General cargo ships
  • Steel and project cargo ships
  • Container feeders
  • Fertiliser carriers
  • Ro-ro ships

Frequently asked questions

Can holds be gauged after a steel cargo at Derince?

Yes, once the hold is discharged, swept and certified for entry. We map tank tops, lower frames and hopper plating, record impact damage and wastage by hold, and give the superintendent a plan marked with the worst areas. The work is sequenced around the cargo plan so the hold is handed back on time.

Does Derince have a drydock?

Not for larger merchant ships. A docking normally happens at Tuzla or at the Altınova yards in Yalova, near the mouth of the gulf. We report Derince readings by compartment so they can go straight to the yard to support its steel estimate and shorten the planning.

How long does a ship stay at Derince?

It varies with the cargo. Heavy and project cargo moves slowly, so stays can run to several days, which suits a fuller hold programme. Container feeders are shorter. We ask the agent for the berth schedule and plan the scope to the time the ship is realistically alongside.

Can ships at the gulf anchorage be gauged?

Yes, by launch through the agent. The gulf is sheltered, so transfers are usually practical and longer programmes are realistic, although a ship may be called to the berth at short notice. We agree a priority list with the master so the most important deck, hatch and ballast tank readings come first.

Does thickness measurement at Derince need class approval?

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Planning a survey or a drydock?

Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.

Request a Quote

Request a ship gauging quote

Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.








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