Maritime inspection · Spain
UTM at Cartagena and Escombreras: Hull Gauging for Tankers and Gas Carriers
Cartagena is a naval city with an energy port next door: the Escombreras basin serves a refinery, a gas regasification terminal and a steady line of tankers, while the main harbour handles cruise ships, bulk cargo and the naval yard's activity. Many calls are shaped by terminal permits. Our ultrasonic thickness team travels from India to the vessel, with port access arranged by the ship's agent, and prepares a scope that suits tanker, gas carrier, bulker or passenger ship.
Escombreras tanker and gas carrier calls
Crude, product and gas carriers discharge at the Escombreras energy basin under strict permit rules. Hull, deck, ballast tank and piping readings can be planned within those rules, with the scope agreed before the ship arrives.
ESP tank programmes before the survey
Tankers approaching a renewal survey need ballast tank and cargo tank readings that show where substantial corrosion is starting. We read the plating and structure so the superintendent can plan steel renewal before the docking yard is booked.
A choice of docking yards nearby
Cartagena sits between Valencia and the Strait, with yards in Spain, Gibraltar and North Africa within reach. Measured steel data supports a fair comparison of quotations and a better docking decision.
Inspection services for ships at Cartagena
Each service has its own page with the method, the class requirements and what the report contains.
Ultrasonic Thickness Measurement (UTM)
Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.
ExploreSpecial Survey Thickness Measurement
Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.
ExploreCAS (Condition Assessment Scheme)
Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.
ExploreCAP Thickness Measurement
Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.
ExploreESP Gauging
Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.
ExploreHull Structural Integrity
Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.
ExploreShip Piping Inspection
Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.
ExploreScrubber Piping Inspection
EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.
ExploreIHM (Inventory of Hazardous Materials)
IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.
ExploreMarine NDT Services
Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.
ExploreThe port of Cartagena: a natural harbour and the Escombreras energy basin
Cartagena owns one of the best natural harbours on the Spanish Mediterranean, a deep bay protected by high headlands and entered through a narrow mouth. The Autoridad Portuaria de Cartagena manages two quite different areas. The city harbour, below the old town, has the cruise berths, the passenger terminal and general cargo quays, with the naval base and the Navantia yard occupying a large share of the shoreline. Round the headland to the west lies the Escombreras basin, an industrial port with its own approach, deep-water berths and a skyline of tanks and process plant.
Escombreras is the reason Cartagena matters to tanker owners. A refinery and petrochemical complex receives crude and ships out products, and a gas terminal receives LNG carriers, so the berths see a continuous flow of tankers of different sizes. Chemical, LPG and bunker vessels also use the basin. Bulk cargoes such as grain, fertiliser and minerals use quays elsewhere in the port, and ro-ro and container traffic is smaller but regular. The harbour mouth is wide enough for large ships and the pilots board outside, although strong southerly winds can slow operations and keep ships at anchor.
The pattern of work follows the energy cycle. Tankers arrive on cargo programmes, discharge or load, and leave, with stays of one to two days being typical, and the terminals insist on safety procedures that determine who can board and what equipment is allowed. Cruise calls reach a peak in spring and autumn. Tides are small, so depth at the berth hardly changes, and long stays are mostly for ships waiting for cargo or an operational slot. The large anchorage off the port is used by tankers and bulkers for orders, supplies and crew changes, so gauging at anchor comes up regularly on tanker enquiries.
Where gauging takes place in Cartagena and Escombreras
Most tanker work happens at the Escombreras berths, where the ship is bound by terminal permit-to-work rules and the cargo programme. Spaces that are inert or gas-free can be gauged once the ship's enclosed-space entry system is in place, and we tailor the scope to what the chief officer can prepare during discharge. Bulk and general cargo ships in the main harbour offer more relaxed access, with holds, decks and ballast tanks readable once the cargo operation has paused.
The naval yard in the city is a specialist facility geared to its own customers, and merchant ships needing drydocking normally go to yards elsewhere in the western Mediterranean. Cartagena has repair firms for afloat work, including piping, tank cleaning and steel renewal in some cases, and these can be coordinated with gauging so the findings feed straight into the repair list. When a deep docking is needed, the choice is usually between yards in Spain, Gibraltar and across the Strait, and thickness readings taken in Cartagena make the comparison more precise. Anchorage work is possible for short jobs, subject to sea state and launch availability.
- Escombreras tanker and gas berths — hull, deck, ballast tank and piping readings under terminal permit-to-work rules during discharge
- Bulk and general cargo quays in the main harbour — hold frame, hatch coaming and deck gauging after discharge
- Cruise and passenger berths — voids, sea-water lines and scrubber piping on turnaround days
- Port repair firms for afloat work — gauging combined with piping and plating repairs so steel renewal is planned in one stop
- Cartagena anchorage — short sampling jobs on tankers and bulkers waiting for orders, subject to weather and launch access
- Docking yards elsewhere in the western Mediterranean — gauging started here continues alongside the docking survey
Thickness measurement through the survey cycle at Cartagena
Every renewal survey asks for more thickness measurement than the last, and for oil tankers, chemical tankers and bulk carriers the ESP Code adds close-up survey on top. The table is the usual shape of the work; the class rules and the surveyor set the exact extent, which is why the measurement plan for a job at Cartagena is agreed in writing before mobilisation.
| Survey | When it falls | What the thickness measurement usually covers |
|---|---|---|
| Annual survey | Every year, within three months of the anniversary date | General examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey. |
| Intermediate survey | In place of the second or third annual survey | Suspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age. |
| Renewal survey No. 1 | Around 5 years | The first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal. |
| Renewal survey No. 2 | Around 10 years | Wider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey. |
| Renewal survey No. 3 | Around 15 years | Extensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal. |
| Renewal survey No. 4 and later | Around 20 and 25 years | Gauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme. |
| Docking survey | Twice in each five-year period | Bottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged. |
Port state control, ESP rules and the energy trades
Port state control at Cartagena is under the Paris MoU, carried out by the Capitanía Marítima of Cartagena under the Dirección General de la Marina Mercante. Tankers and gas carriers are subject to extra scrutiny because of their cargo, and inspectors are quick to examine structural condition and corrosion of ballast tanks and deck piping. For ships under the Enhanced Survey Programme, thickness records are central to how class and the owner track substantial corrosion between surveys.
The energy character of the port brings its own pressures. Tanker owners need to keep ships in demand with refiners and charterers, many of whom ask for a recent thickness picture or a condition assessment before taking a ship on. EU rules add detail: the Ship Recycling Regulation requires an Inventory of Hazardous Materials, EU ETS and FuelEU Maritime affect voyages calling here, and shore-side projects around Escombreras keep energy flows changing. Older product tankers and gas carriers trading in this area benefit from having a readings history, and pitting or grooving in ballast tanks is easier to manage when it is measured early.
Since 1 May 2025 the whole Mediterranean has been a sulphur emission control area, so ships calling at Cartagena burn 0.10% sulphur fuel or run a scrubber. Scrubber wash-water piping, the overboard discharge and the hull penetration around it corrode quickly in service and are worth adding to the gauging scope at every docking.
Typical gauging jobs at Cartagena
Cartagena work divides between tanker and gas carrier surveys at the Escombreras berths and lighter work on cruise, bulk and general cargo ships in the main harbour. The terminal's safety rules and the ship's cargo programme set the limits, and we agree spaces, access and the report format with the superintendent before the team travels. Examples of work that suits this port:
- Ballast tank and deck gauging on a product tanker discharging at Escombreras, ahead of a renewal survey and a steel estimate.
- Hull, deck and piping readings on an LNG carrier alongside, within the terminal's permit rules and without touching cargo containment.
- Condition gauging for a charterer or buyer, giving a measured view of ballast tanks, deck and main structure.
- Hold frame and hatch coaming readings on a bulk carrier after discharge in the main harbour.
- Scrubber overboard pipe and sea chest gauging on a cruise ship or tanker, compared with readings from an earlier visit.
How a thickness measurement job runs at Cartagena
A gauging job at Cartagena runs the same way whatever the ship type. The sequence below is what the superintendent, the attending surveyor and the yard can expect from us.
The team normally flies to Murcia-Corvera or Alicante-Elche airport, the latter having wider European and Gulf connections, and continues by road to Cartagena. Valencia is another option with a long road transfer. Port and terminal passes for Escombreras are arranged by the ship's agent, who also books a launch for anchorage work. Schengen visas are required, so please provide expected dates early; we confirm mobilisation once visas are issued, because tanker calls can move with cargo programmes.
- Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
- We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
- Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
- Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
- Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
- The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.
Who does the work, and when class approval applies
Atlantis mobilises its inspection team from India to the vessel, for each job. There is no office or agent at the port; the team travels to the ship, which is why the planning step comes first. Work is planned and supervised by our Responsible NDT Level III, the founder, who holds ASNT NDT Level III in UT, RT, MT, PT and VT and has more than eleven years of international field experience. Technicians are qualified and certified under the company's written practice to ASNT SNT-TC-1A, and Atlantis is certified to ISO 9001 and ISO 14001.
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Governing codes and standards
- IACS UR Z7 hull classification surveys
- IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
- IACS UR Z17 approval of service suppliers
- SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
- MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
- The rules of the vessel's classification society
What you receive
- Thickness measurement report on the class formats, with sketches
- Summary of substantial and excessive corrosion against allowable margins
- Pitting and grooving records with depth and extent
- Piping wall-thickness tables with isometric sketches
- Magnetic particle or penetrant crack-detection reports
- Gauge calibration records and technician certificates
Industries served
- Crude oil tankers
- Product and chemical tankers
- LNG carriers
- LPG carriers
- Bulk carriers
- Cruise ships
- General cargo and ro-ro ships
- Bunker tankers
Frequently asked questions
Can a tanker be gauged while discharging at Escombreras?
Yes, within the terminal's rules. Ballast tanks, voids, cofferdams, deck lines and the shell above the waterline can be read while cargo moves, provided spaces are gas-free or inerted as the ship's procedure requires and the terminal gives permission. Cargo tanks need more planning, so those are best handled when the ship is out of service.
Do you work on LNG carriers in Cartagena?
We take ultrasonic readings on hull structure, ballast tanks, decks and piping, and we do not inspect cargo containment systems. The terminal's access rules apply and the scope is set in advance with the ship manager, so that the team boards with a clear list of spaces and the gauging fits the discharge programme.
Is there a drydock in Cartagena for merchant ships?
The naval yard works mainly for its own customers, so owners generally dock merchant ships elsewhere in the western Mediterranean, in Spain, Gibraltar or North Africa. Gauging in Cartagena gives the superintendent a measured basis for steel estimates, so quotations from different yards can be compared on the same figures.
Can readings be taken at the anchorage?
Short jobs are possible when a launch is arranged and the sea state allows it. Tankers and bulkers waiting for orders can give several hours, though the berth call can come at short notice. A narrow list of tanks and lines works best, with the rest left to a berth stop when the timing is more certain.
How is the report used for a condition assessment?
The readings are laid out to follow the usual thickness report structure and show where wastage sits relative to the allowable diminution. A charterer or buyer can read it as a record of condition. Whether it counts for credit to a class survey is a separate question, covered in the class section on this page.
Does thickness measurement at Cartagena need class approval?
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Planning a survey or a drydock?
Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
Request a QuoteRequest a ship gauging quote
Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
Speak to an ASNT NDT Level III
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