Maritime inspection · France

Ship Gauging for Ferries and Cargo Ships at Caen-Ouistreham

Caen-Ouistreham is the Normandy ferry gateway for the crossing to Portsmouth, and the same port system takes cargo ships up the Orne canal to Caen. Ferries spend short turnarounds in Ouistreham and longer layovers when the schedule allows, and those pauses are when their decks, tanks and piping can be measured. Atlantis mobilises technicians from India to meet the ship at the berth, with work planned around the sailing timetable.

Ferry turnarounds with a fixed sailing

A ro-pax ferry on the Portsmouth service is a short call and a hard departure time. The plan lists the vehicle deck, ballast tanks and piping in priority order, so the key readings are finished before the ramp opens.

Cargo ships up the Orne canal

Ships bound for Caen pass through the sea lock at Ouistreham and lie in the city's canal port, where aggregates, cereals and scrap give longer stays that suit hold and deck structure gauging.

Steel evidence before the annual refit

Ferries leave Normandy for refit yards elsewhere. Measurements taken at Ouistreham in the months before give the superintendent a steel list and tell him which areas need the yard's attention first.

Inspection services for ships at Caen-Ouistreham

Each service has its own page with the method, the class requirements and what the report contains.

Ultrasonic Thickness Measurement (UTM)

Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.

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Special Survey Thickness Measurement

Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.

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CAS (Condition Assessment Scheme)

Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.

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CAP Thickness Measurement

Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.

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ESP Gauging

Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.

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Hull Structural Integrity

Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.

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Ship Piping Inspection

Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.

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Scrubber Piping Inspection

EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.

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IHM (Inventory of Hazardous Materials)

IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.

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Marine NDT Services

Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.

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Ouistreham and Caen: two ports on one canal

Caen-Ouistreham is the name for the port system at the mouth of the Orne, where the ferry terminal stands on the coast at Ouistreham and a ship canal leads inland to the commercial quays at Caen. A sea lock at Ouistreham separates the tidal estuary from the canal, so every cargo ship bound for Caen is locked in and out. The ferry berths, by contrast, are in the outer harbour at the entrance, and the regular passenger ships pass in and out of the estuary without using the lock. Ports de Normandie, the regional port authority, runs the system alongside the other Normandy ports.

The ferry route is the identity of the port. Brittany Ferries operates the crossing between Ouistreham and Portsmouth, with day and night sailings and ships that carry passengers, cars, lorries and freight. The terminal at Ouistreham is built for fast turnaround, so ships are discharged and reloaded quickly. The cargo port at Caen takes a different class of ship: coasters and small bulk carriers with aggregates, cereals, fertiliser, scrap and timber, and tankers for petroleum products. The canal's dimensions set the maximum ship size, which is why the cargo fleet here is small and the ferries stay outside.

For gauging, the two sides of the port offer different things. The ferry berths give short windows with a sailing time that cannot move, and a night service can mean several quiet hours in the middle of the night that the crew and technicians can use. The Caen quays give longer, quieter stays, often a day or more while a ship waits for cargo or a tide through the lock. No large commercial dry dock exists in the system, so ferries and cargo ships needing a docking go to a yard elsewhere, and what Caen-Ouistreham offers is the preparation that makes the docking shorter: measured steel before the ship arrives at the yard.

Where thickness gauging is done at Caen-Ouistreham

On the ferry berths at Ouistreham the usable spaces are the ones that are free of passengers and vehicles. Vehicle decks can be gauged when they are empty, between the last vehicle off and the first on, though a short turnaround leaves only a section at a time. Ballast tanks, voids, the engine room and the machinery spaces are less affected by the turnaround and can be worked while the ship is alongside, subject to the ship's permit system. The ferry's own crew prepare access in advance, and the technicians board with the first vehicles off.

On the cargo side the work is quieter. A coaster or small bulk carrier locked into the Orne canal and lying at a Caen quay can have its holds gauged once they are empty and clean, with coamings, hatch covers and the tank top measured over a morning, and ballast tanks added by a second pair. Product tankers at the oil quays follow the terminal's rules, with ballast tanks and deck work the usual scope. Ships that must dock leave the port for a repair yard in another French port or abroad, which makes the readings taken here useful as a steel estimate.

  • Ouistreham ferry berths — vehicle deck plating, ramps and ballast tanks gauged during layovers and quiet hours between sailings.
  • Ouistreham outer harbour — machinery space piping and sea-water system checks on ferries that lie alongside for an extended stay.
  • Sea lock approaches — launch-free readings on cargo ships that wait for the tide to enter the canal, where the ship's agent allows access.
  • Caen canal quays — hold, coaming, hatch cover and tank top gauging on coasters and small bulk carriers.
  • Caen oil and bulk quays — ballast tank and deck gauging on product tankers and aggregate carriers within the terminal's safety rules.

Thickness measurement through the survey cycle at Caen-Ouistreham

Every renewal survey asks for more thickness measurement than the last, and for oil tankers, chemical tankers and bulk carriers the ESP Code adds close-up survey on top. The table is the usual shape of the work; the class rules and the surveyor set the exact extent, which is why the measurement plan for a job at Caen-Ouistreham is agreed in writing before mobilisation.

SurveyWhen it fallsWhat the thickness measurement usually covers
Annual surveyEvery year, within three months of the anniversary dateGeneral examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey.
Intermediate surveyIn place of the second or third annual surveySuspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age.
Renewal survey No. 1Around 5 yearsThe first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal.
Renewal survey No. 2Around 10 yearsWider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey.
Renewal survey No. 3Around 15 yearsExtensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal.
Renewal survey No. 4 and laterAround 20 and 25 yearsGauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme.
Docking surveyTwice in each five-year periodBottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged.

Regulation and the Channel ferry trade

France applies the Paris MoU for port state control, with inspections carried out by the Centres de sécurité des navires of the French maritime administration. A ro-pax ferry is a particular focus because it carries the public, and its structure, watertight arrangements and fire-fighting systems are under continual scrutiny from flag, class and port state. Thickness readings on vehicle decks, ramps and the lower hull show where wear is developing and let the superintendent plan steel renewal at the next refit, instead of finding it during a survey.

Passenger ships are not ESP ships, so their gauging follows the class society's survey rules for passenger ship hulls, with extent growing at each special survey. Cargo ships calling at Caen face the Enhanced Survey Programme if they are bulk carriers or tankers. All calls to EU ports fall under EU ETS and FuelEU Maritime, and ships over 500 gross tonnage need an Inventory of Hazardous Materials to meet the EU Ship Recycling Regulation. Operators of the ferries gauge their ships on a rolling basis because a seasonal programme with dense sailings leaves little spare time in dock.

Ships trading to Caen-Ouistreham are inside a sulphur emission control area, where fuel must not exceed 0.10% sulphur unless an exhaust gas cleaning system (scrubber) is fitted. Scrubber wash-water piping, the overboard discharge and the hull penetration around it are among the fastest-corroding parts of a modern ship, so they belong in the gauging scope at every docking and, on open-loop systems, between dockings.

Typical thickness gauging jobs in Caen-Ouistreham

Most requests are for ferries on the Portsmouth route, and the main constraint is the sailing schedule. The superintendent shares the class's gauging requirements, the timetable and the layover periods, and we agree a priority list so that, whatever the turnaround allows, the critical readings come first. Cargo ships at Caen are simpler because they stay longer. Typical jobs include:

  • Vehicle deck plating, ramp and stern door structure gauging on a ro-pax ferry during a long layover at Ouistreham.
  • Ballast tank and double-bottom readings on a ferry ahead of its annual refit, giving the superintendent a measured steel list for the yard.
  • Wall-thickness checks on sea-water, fire-main and ballast piping of a passenger ship during a scheduled stay alongside.
  • Hold frame, coaming and hatch cover gauging on a coaster locked into the canal and lying at a Caen quay.
  • Condition gauging for a buyer on a small tanker or bulk carrier during a loading stay at the Caen quays.

How a thickness measurement job runs at Caen-Ouistreham

A gauging job at Caen-Ouistreham runs the same way whatever the ship type. The sequence below is what the superintendent, the attending surveyor and the yard can expect from us.

Technicians normally fly into Paris and continue to Caen by train, a route that reaches the city in a short rail journey, and the ferry terminal is a short road transfer from there. A small airport serves the Caen area but is rarely the practical choice from India. The ship's agent arranges ISPS passes for the ferry terminal or the canal quays. France is in the Schengen area, so each technician needs a Schengen visa, which we apply for once the call or layover is confirmed, supported by an invitation letter from the owner or operator naming the ship.

  • Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
  • We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
  • Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
  • Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
  • Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
  • The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.

Who does the work, and when class approval applies

Atlantis mobilises its inspection team from India to the vessel, for each job. There is no office or agent at the port; the team travels to the ship, which is why the planning step comes first. Work is planned and supervised by our Responsible NDT Level III, the founder, who holds ASNT NDT Level III in UT, RT, MT, PT and VT and has more than eleven years of international field experience. Technicians are qualified and certified under the company's written practice to ASNT SNT-TC-1A, and Atlantis is certified to ISO 9001 and ISO 14001.

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Governing codes and standards

  • IACS UR Z7 hull classification surveys
  • IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
  • IACS UR Z17 approval of service suppliers
  • SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
  • MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
  • The rules of the vessel's classification society

What you receive

  • Thickness measurement report on the class formats, with sketches
  • Summary of substantial and excessive corrosion against allowable margins
  • Pitting and grooving records with depth and extent
  • Piping wall-thickness tables with isometric sketches
  • Magnetic particle or penetrant crack-detection reports
  • Gauge calibration records and technician certificates

Industries served

  • Ro-pax ferries
  • Coasters and short-sea general cargo ships
  • Small bulk carriers (aggregates, cereals, fertiliser)
  • Product tankers (small)
  • Timber and scrap carriers
  • Tugs and pilot boats
  • Fishing and workboats
  • Yachts and sail-training ships

Frequently asked questions

How much can be gauged on a ferry during a Ouistreham turnaround?

A turnaround is short, so the plan targets what can be done safely in the time: sections of the vehicle deck once it is clear, ramp and door structure, and tanks and machinery spaces that do not depend on the loading. Longer layovers, often at night, allow a larger scope. Priorities are agreed with the superintendent before the ship arrives.

Is there a drydock at Caen-Ouistreham?

There is no large commercial dry dock in the port system. Ferries and cargo ships needing a docking survey go to a yard in another French port or abroad. Gauging at Ouistreham or Caen beforehand gives the yard a measured steel list, which shortens the stay in dock.

Can cargo ships be gauged in the Caen canal port?

Yes. Once a coaster or small bulk carrier has been locked into the canal and berthed, empty holds, coamings, hatch covers and ballast tanks can be measured with the ship's permit system in place. The stay at the quay is longer than a ferry turnaround, so the scope can be wider.

Does the sea lock affect the planning?

It can, because cargo ships enter and leave the canal on the tide and the lock's operating times. We take the times the ship's agent confirms and leave room for movement, starting with the spaces that matter most so that a changed lockage does not remove the important readings.

Does thickness measurement at Caen-Ouistreham need class approval?

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Planning a survey or a drydock?

Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.

Request a Quote

Request a ship gauging quote

Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.








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