Maritime inspection · Bulgaria

Thickness Measurement for Tankers and Bulk Carriers in Burgas

Burgas combines the Rosenets oil terminal, through which crude reaches Bulgaria's only refinery, with dry-bulk, general cargo and container berths in the city port. Tanker operators preparing for vetting or a CAP rating, and bulk carrier owners facing an ESP renewal survey, can have a gauging team mobilised from India to Burgas, working at the berth or at anchor in the bay around the ship's cargo programme.

Refinery crude tankers at Rosenets

Rosenets is where crude for the Burgas refinery comes ashore and where product tankers load. For tankers under oil-major vetting or heading towards a CAP survey, deck, ballast tank and cargo piping gauging can be planned around the discharge window.

Waiting time in Burgas Bay

Ships waiting for the refinery berth or a bulk berth anchor in Burgas Bay. Ballast tanks, hatch covers, deck plating and accessible void spaces can be gauged there by launch, turning idle days into survey preparation.

One mobilisation, two Bulgarian ports

Burgas and Varna lie on the same stretch of coast and are covered by the same Schengen visa. A fleet with ships at both ports, or with a Varna yard slot after a Burgas call, can have both attended on one trip from India.

Inspection services for ships at Burgas

Each service has its own page with the method, the class requirements and what the report contains.

Ultrasonic Thickness Measurement (UTM)

Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.

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Special Survey Thickness Measurement

Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.

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CAS (Condition Assessment Scheme)

Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.

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CAP Thickness Measurement

Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.

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ESP Gauging

Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.

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Hull Structural Integrity

Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.

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Ship Piping Inspection

Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.

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Scrubber Piping Inspection

EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.

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IHM (Inventory of Hazardous Materials)

IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.

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Marine NDT Services

Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.

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Burgas: refinery crude, dry bulk and a city port

Burgas is Bulgaria's second Black Sea port and the more southerly of the two, set at the head of Burgas Bay. Its shipping divides into three streams. Crude tankers discharge at the Rosenets oil terminal on the south side of the bay, feeding the Neftochim refinery, and product tankers load refined fuels there for regional markets. Dry bulk such as coal, ores, metals and fertilisers moves across the bulk and general cargo berths of the port itself, and the city terminal also handles containers and ro-ro cargo.

Tankers are what makes the Burgas mix distinctive. A crude tanker discharging at Rosenets works under terminal safety rules with its cargo tanks inerted and closed, so the gauging window on board is the deck, the ballast tanks, the pump room where the master allows it, and the cargo and ballast lines on deck. That is useful work in its own right. Deck plating, the upper parts of ballast tanks and long runs of deck pipe are where vetting inspectors and class surveyors look first on an ageing tanker, and where external corrosion is easiest to underestimate from a visual walk. Gauging of the cargo tanks themselves needs gas-free tanks, which normally means a yard stay or a planned tank-cleaning period.

On the dry side, bulk carriers calling to load or discharge spend time anchored in Burgas Bay until a berth, the cargo or the documents are ready, and that waiting time is the most practical gauging window the port offers. Ballast tanks can be ventilated and entered, hatch covers and coamings gauged with the covers closed, and empty holds measured from the tank top while the ship is light. When a drydock follows, at Varna or in the Turkish yards around Tuzla and Yalova, the measurements taken in Burgas carry straight into the repair specification, and the yard has the wastage figures before the ship arrives.

Gauging locations around Burgas Bay

Burgas has plenty of places where a ship sits still, but each comes with its own access conditions. At Rosenets, terminal rules govern every item of portable electronic equipment brought on deck, so the gauges, the permits and the working zones are agreed with the terminal and the master before the team boards. Deck work usually runs during discharge; ballast tank entry depends on the ship's own permit system and on the terminal's view of simultaneous operations, and the plan allows for either answer.

In the city port, bulk carriers and general cargo ships alongside offer the simplest access: a gangway, a gate pass and a work plan agreed with the chief officer. The anchorage is the place for hull gauging in Burgas Bay on ships waiting their turn, with the launch booked by the ship's agent and the weather deciding boarding on some winter days. For drydock work, the team can follow the ship to its yard, whether in Varna or across the border in Turkey, so the pre-docking figures and the in-dock figures come from the same technicians working to the same reference points and the same TM plan.

  • Rosenets oil terminal — crude and product tanker berths on the south side of Burgas Bay; deck, ballast tank and deck-piping gauging during discharge, under terminal rules.
  • Port of Burgas bulk berths — coal, ore, metals and fertiliser cargoes; hold frames, hopper and tank-top plating gauged between discharge and loading.
  • Burgas city terminal — general cargo, container and ro-ro calls; deck, hatch coaming and accessible tank gauging while the ship is alongside.
  • Burgas Bay anchorage — tankers and bulk carriers waiting their turn; a launch booked by the agent takes the team out for tank, hatch and deck work.

Thickness measurement through the survey cycle at Burgas

How much steel has to be gauged depends on which survey the ship is due for, its type and its age. The pattern below is the usual one under IACS unified requirements; the attending surveyor and the class rules for the ship decide the final extent. For a ship calling at Burgas, we agree the programme with the class and the owner before the team mobilises.

SurveyWhen it fallsWhat the thickness measurement usually covers
Annual surveyEvery year, within three months of the anniversary dateGeneral examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey.
Intermediate surveyIn place of the second or third annual surveySuspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age.
Renewal survey No. 1Around 5 yearsThe first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal.
Renewal survey No. 2Around 10 yearsWider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey.
Renewal survey No. 3Around 15 yearsExtensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal.
Renewal survey No. 4 and laterAround 20 and 25 yearsGauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme.
Docking surveyTwice in each five-year periodBottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged.

Tanker vetting, CAP and the rules that apply at Burgas

For tankers, the commercial pressure at Burgas comes from vetting rather than from the port. Charterers and oil-major vetting departments look at a ship's age, its CAP rating where one exists and its recent inspection history, and tankers over about fifteen years old are often expected to hold a CAP rating from their class society. A CAP survey rests on a gauging campaign more extensive than a routine renewal survey, and on an older crude tanker the readings in the deck, bottom and ballast tank structure are where the rating is decided. Pre-CAP gauging in Burgas, at Rosenets or in the bay, gives the operator an early picture of where the ship stands before committing to the full survey.

Bulgaria inspects foreign ships as a member of the Paris MoU and the Black Sea MoU, and EU rules apply at every Burgas berth: the 0.10% sulphur limit for ships at berth, the EU ETS for voyages to and from the port since 2024, and FuelEU Maritime since 2025. The Black Sea itself lies outside any emission control area, so scrubber-fitted ships run their systems at sea to meet the 0.50% global limit, and their wash-water and overboard piping carries a corrosion and erosion risk worth gauging at each docking. Owners trading into the Black Sea also plan around war-risk cover and routing advice in place since 2022; in-port gauging at Burgas is scheduled with the owner's current security guidance.

Wherever a ship is outside a sulphur emission control area, the global 0.50% sulphur cap applies, and many of the ships calling at Burgas meet it with an exhaust gas cleaning system rather than compliant fuel. Scrubber wash-water piping, the overboard discharge and the hull penetration around it corrode quickly in service, especially on open-loop systems, and are worth adding to the gauging scope.

Thickness gauging scenarios at Burgas

For ship inspection in Burgas, the job is usually defined by the cargo programme: a tanker's discharge window at Rosenets, a bulk carrier's wait in the bay, or a short call alongside in the city. Each scenario below is planned around one of those windows, with the scope agreed against the class survey status or the vetting requirement before the team leaves India.

  • Pre-CAP gauging of a crude tanker during discharge at Rosenets: deck plating, ballast tanks and deck cargo lines measured to show the operator where the ship stands before booking a full CAP survey.
  • Renewal-survey preparation on a product tanker loading refined fuels at Rosenets, with ballast tank structure and deck plating gauged so the yard specification can be drafted before the docking.
  • Hatch cover and coaming gauging for a handysize bulk carrier alongside in Burgas after a port state control finding, giving class the figures it needs to agree a repair before sailing.
  • Scrubber wash-water and overboard piping wall measurement on a bulk carrier at anchor, mapping thinning near the overboard valve and shell penetration ahead of the next drydock.
  • Condition gauging for an on-hire or off-hire survey of a tanker or bulk carrier at Burgas, recording deck, tank and shell thicknesses as a baseline owner and charterer can both refer to.

How a thickness measurement job runs at Burgas

A gauging job at Burgas runs the same way whatever the ship type. The sequence below is what the superintendent, the attending surveyor and the yard can expect from us.

Burgas Airport lies just north of the city, and Sofia offers wider international connections with onward travel to the coast; Varna Airport is a further option when a job combines both Bulgarian ports. Rosenets and the port berths are ISPS-controlled, so the technicians' passes, the equipment list and any terminal safety induction are arranged through the ship's agent in advance, and the agent also books the launch for anchorage work. With Bulgaria inside Schengen, each technician needs a Schengen visa, and the mobilisation date is set by the visa decision as well as by the ship's ETA.

  • Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
  • We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
  • Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
  • Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
  • Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
  • The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.

Who does the work, and when class approval applies

Atlantis mobilises its inspection team from India to the vessel, for each job. There is no office or agent at the port; the team travels to the ship, which is why the planning step comes first. Work is planned and supervised by our Responsible NDT Level III, the founder, who holds ASNT NDT Level III in UT, RT, MT, PT and VT and has more than eleven years of international field experience. Technicians are qualified and certified under the company's written practice to ASNT SNT-TC-1A, and Atlantis is certified to ISO 9001 and ISO 14001.

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Governing codes and standards

  • IACS UR Z7 hull classification surveys
  • IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
  • IACS UR Z17 approval of service suppliers
  • SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
  • MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
  • The rules of the vessel's classification society

What you receive

  • Thickness measurement report on the class formats, with sketches
  • Summary of substantial and excessive corrosion against allowable margins
  • Pitting and grooving records with depth and extent
  • Piping wall-thickness tables with isometric sketches
  • Magnetic particle or penetrant crack-detection reports
  • Gauge calibration records and technician certificates

Industries served

  • Crude oil tankers
  • Product and chemical tankers
  • Handysize bulk carriers
  • General cargo ships
  • Container feeder ships
  • Ro-ro cargo ships

Frequently asked questions

Can you gauge a crude tanker while it discharges at Rosenets?

Yes, within limits. Deck plating, deck piping, ballast tanks and, where the master permits, the pump room can be gauged during discharge. Cargo tanks cannot, because they are inerted and closed. We agree the equipment, the permit-to-work arrangements and the working zones with the terminal and the ship before boarding, so the gauging does not interfere with cargo operations.

Is anchorage gauging in Burgas Bay practical before a renewal survey?

For ballast tanks, hatch covers, the deck and empty holds, yes, and it is often the best preparation a ship gets before a yard. Boarding depends on the weather and the launch, so we build some float into the schedule. Bottom plating and sea chests still need the drydock, and the anchorage figures help the yard prepare for them.

Do you offer tanker inspection at Rosenets for vetting preparation?

We provide the thickness data that vetting preparation relies on, not the vetting inspection itself. Measured deck, ballast tank and piping thicknesses show the operator whether wastage is likely to be raised, and give the technical team time to plan repairs or a CAP survey before the ship is put forward for its next inspection.

Can one team cover Burgas and Varna on the same trip?

Yes. The two ports are close enough to share one mobilisation for ultrasonic thickness gauging in Bulgaria, and both sit in the Schengen area, so one visa covers the trip. If a fleet has a tanker at Rosenets and a bulk carrier in a Varna yard, we sequence the attendances around both schedules and report each ship separately against its own survey requirements.

Does thickness measurement at Burgas need class approval?

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Planning a survey or a drydock?

Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.

Request a Quote

Request a ship gauging quote

Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.








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