Maritime inspection · Sweden
Thickness Measurement at the Port of Varberg for Timber and Forest-Product Carriers
Varberg, on the Halland coast of the Kattegat, is above all a timber port: sawn wood from southern Sweden's mills is loaded here for the United Kingdom, North America and other markets. The ships are general cargo and multipurpose vessels, open-hatch carriers and smaller bulkers, many of them returning for cargo again and again. Timber loading is hard on holds, hatch covers and coamings, which is where most of our requests here begin. Each Varberg job is done by technicians who travel out from India to the ship.
Empty holds before the timber goes in
Most timber ships arrive in ballast with their holds swept and empty. The hours before loading starts are the best time to gauge tank-top plating, frames and hold bulkheads, because once the first packages are stowed those surfaces stay out of reach until discharge.
Short fairway, quay kept ice-free
Varberg's fairway is short, about one nautical mile from the approach buoy, and the port is kept free of ice through the winter. Calls therefore run close to schedule in all seasons, which makes it easier to tie the team's travel to a confirmed loading date.
A forestry harbour being rebuilt
Ports of Halland is building New Farehamnen, a new forestry harbour section, as the town redevelops its old waterfront. While the work goes on, the agent confirms which quay the ship will use, since access routes and working areas around the timber berths are changing.
Inspection services for ships at Varberg
Each service has its own page with the method, the class requirements and what the report contains.
Ultrasonic Thickness Measurement (UTM)
Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.
ExploreSpecial Survey Thickness Measurement
Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.
ExploreCAS (Condition Assessment Scheme)
Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.
ExploreCAP Thickness Measurement
Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.
ExploreESP Gauging
Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.
ExploreHull Structural Integrity
Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.
ExploreShip Piping Inspection
Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.
ExploreScrubber Piping Inspection
EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.
ExploreIHM (Inventory of Hazardous Materials)
IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.
ExploreMarine NDT Services
Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.
ExploreThe Port of Varberg: timber on the Kattegat coast
Halland's coastline is low and sandy compared with the rocky skerries of Bohuslän to the north, and Varberg sits about halfway between Gothenburg and Halmstad, with its medieval fortress guarding the old harbour entrance. Ships come in directly from the open Kattegat, so there is no long pilotage passage between islands; the trade-off is that the harbour faces the prevailing westerly winds, and a hard blow from the west can make berthing and launch work awkward. The quay runs for around one and a half kilometres, with depths suited to handysize and smaller ships drawing up to about ten metres, so the port's customers are short-sea and small deep-sea vessels rather than large bulk carriers. Since 2012 Varberg and Halmstad have been run together by Hallands Hamnar, Ports of Halland.
Timber is the core of the business. Ports of Halland handles well over a million cubic metres a year at Varberg, most of it arriving by truck and rail from sawmills in southern Sweden and leaving as sawn, packaged timber for the British market, North America and elsewhere. Other forest products and general and bulk cargo cross the same quays in smaller volumes. The ships doing this work are typically general cargo and multipurpose vessels of a few thousand tonnes deadweight, open-hatch ships with box-shaped holds that suit packaged timber, and small bulkers. Many carry part of the cargo on deck under the timber deck cargo rules, so deck plating, lashing points and stanchion sockets get as much attention as the holds.
Because timber ships come back on regular liftings, the same hulls are seen in Varberg many times a year, and their wear pattern is well known. Forklifts and crane hooks scuff tank tops and lower frames, packages stowed against hold sides abrade the coating, and hatch covers opened and closed on every call wear at their cleats, seals and coaming tops. Condensation is another factor: timber that has stood in the rain before loading gives off moisture inside a closed hold, and the steel suffers for it over time. Demand for gauging follows from this. Owners want hold and hatch condition tracked between dockings, charterers occasionally ask for proof that hatch covers and coamings are sound, and ships approaching a renewal survey need a realistic steel estimate before a yard is chosen.
Gauging at the Varberg timber quays and where ships dock
Varberg has no drydock, so all gauging here is done alongside at the cargo quays. The practical window is set by the loading plan: holds can be measured before stowage begins or in any hold the stevedores have not yet started, and hatch covers and coamings are best reached while the covers are open and the ship is not yet loading that hatch. Ballast tanks are emptied during loading, but they need ventilation and gas measurement before anyone goes in, so tank work is only realistic if the ship starts de-ballasting early or stays alongside after completing cargo.
For docking, ships calling at Varberg go wherever their owners have a yard arrangement, often in Denmark, Poland, the Baltic states, the Netherlands or Germany. A Varberg call shortly before a docking is a good time to firm up the steel list, because the holds are empty on arrival and the yard can be sent a list based on fresh readings. Gothenburg is a short drive north if a ship shifts there for repairs.
- Timber berths along the main quay — tank-top, hold-frame and hold-bulkhead gauging before loading starts, on general cargo and open-hatch ships.
- Hatch covers and coamings at the berth — top-plate, coaming and cleat-area readings taken while covers are open between loading sequences.
- Deck cargo areas — main-deck plating, lashing points and stanchion sockets measured before timber is stowed on deck.
- New Farehamnen forestry section — the same work as the harbour's new berths come into use, with access confirmed by the agent.
- Ships lying idle at the quay between liftings — owner's condition or pre-purchase gauging with time to open ballast tanks safely.
- The ship's next docking yard — Varberg readings carried forward on the TM plan, with the team travelling on to complete renewal-survey gauging.
Thickness measurement through the survey cycle at Varberg
Every renewal survey asks for more thickness measurement than the last, and for oil tankers, chemical tankers and bulk carriers the ESP Code adds close-up survey on top. The table is the usual shape of the work; the class rules and the surveyor set the exact extent, which is why the measurement plan for a job at Varberg is agreed in writing before mobilisation.
| Survey | When it falls | What the thickness measurement usually covers |
|---|---|---|
| Annual survey | Every year, within three months of the anniversary date | General examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey. |
| Intermediate survey | In place of the second or third annual survey | Suspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age. |
| Renewal survey No. 1 | Around 5 years | The first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal. |
| Renewal survey No. 2 | Around 10 years | Wider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey. |
| Renewal survey No. 3 | Around 15 years | Extensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal. |
| Renewal survey No. 4 and later | Around 20 and 25 years | Gauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme. |
| Docking survey | Twice in each five-year period | Bottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged. |
Port state control and the rules that bear on timber ships
Port state control in Varberg is the responsibility of the Swedish Transport Agency, working under the Paris MoU, and the small general cargo ships that dominate the timber trade are a regular target because many of them are older and change owners and flags frequently. Hatch covers, their securing devices and the coamings beneath them are a familiar source of structural deficiencies on such ships, so documented thickness readings help an owner show the surveyor and the inspector that the steel is sound. Ships carrying timber on deck must also meet the IMO Code of Safe Practice for Ships Carrying Timber Deck Cargoes, which puts weight on deck strength, lashing arrangements and the fittings that hold them.
European rules reach these ships unevenly. Ships of 500 gross tonnage and above calling at EU ports carry an Inventory of Hazardous Materials under the EU Ship Recycling Regulation, which affects many timber ships, but the EU ETS and FuelEU Maritime apply only from 5,000 gross tonnage, so a good part of the small timber fleet sits outside them. That leaves the commercial pressure from charterers and the class survey cycle as the main drivers of gauging. Varberg itself is ice-free, but ships trading timber from the Gulf of Bothnia in winter need their ice belt in good order, and owners often ask for it to be gauged alongside the holds.
Ships trading to Varberg are inside a sulphur emission control area, where fuel must not exceed 0.10% sulphur unless an exhaust gas cleaning system (scrubber) is fitted. Scrubber wash-water piping, the overboard discharge and the hull penetration around it are among the fastest-corroding parts of a modern ship, so they belong in the gauging scope at every docking and, on open-loop systems, between dockings.
Typical thickness measurement jobs in Varberg
Most jobs at Varberg revolve around the holds and hatches of ships loading timber. The scope is usually agreed with the superintendent a few days before arrival, so the crew can have the holds swept, the covers ready to open and any tanks to be entered emptied in good time. Owners of ships on repeated liftings often prefer several small scopes over consecutive calls instead of one large one, because that keeps the ship trading while the data builds up. Where a ship is going to dock soon after loading, the readings are passed straight to the yard and its planners. Examples:
- Tank-top and lower hold-frame gauging on a multipurpose ship before loading sawn timber for the UK, where forklift damage had been reported.
- Hatch cover top plates, coaming tops and cleat areas measured on an open-hatch carrier after a charterer queried weathertightness.
- Main-deck plating, lashing points and stanchion sockets on a general cargo ship that carries timber deck cargo on every voyage.
- Pre-docking steel estimate for a small bulker approaching her renewal survey, using holds that were empty on arrival in ballast.
- Ice-belt plating and frame readings on a timber ship before a winter season trading to Gulf of Bothnia ports.
How a thickness measurement job runs at Varberg
Most of the work on a Varberg job happens before the team boards: scope, plan and access are settled first, so the time on board goes on measurement.
Göteborg Landvetter Airport is the nearest international airport, and Varberg is reached from there by road or by rail on the West Coast Line, which also runs south towards Copenhagen Airport for teams arriving that way. The harbour is an ISPS-controlled facility, so the ship's agent arranges gate access for the named technicians and confirms the berth. The team travels from India on Schengen visas; because timber liftings are usually booked some way ahead, there is normally enough time to complete visa formalities before the ship's arrival date.
- Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
- We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
- Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
- Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
- Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
- The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.
Who does the work, and when class approval applies
The inspection team is mobilised from India for each job; nobody is stationed at the port, so mobilisation is planned against the vessel's schedule and visa lead times. Our founder and Responsible NDT Level III, who holds ASNT NDT Level III in UT, RT, MT, PT and VT and has over eleven years of international field experience, plans and supervises the work. Technicians are certified under the company's written practice to ASNT SNT-TC-1A, and the company holds ISO 9001 and ISO 14001 certification.
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Governing codes and standards
- IACS UR Z7 hull classification surveys
- IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
- IACS UR Z17 approval of service suppliers
- SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
- MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
- The rules of the vessel's classification society
What you receive
- Thickness measurement report on the class formats, with sketches
- Summary of substantial and excessive corrosion against allowable margins
- Pitting and grooving records with depth and extent
- Piping wall-thickness tables with isometric sketches
- Magnetic particle or penetrant crack-detection reports
- Gauge calibration records and technician certificates
Industries served
- General cargo ships
- Multipurpose ships with tween decks
- Open-hatch forest-product carriers
- Small bulk carriers
- Coasters
- Ro-ro cargo ships
- Harbour tugs
Frequently asked questions
Can cargo holds be gauged before the timber is loaded at Varberg?
Yes, and it is the best opportunity on most calls. Timber ships usually arrive in ballast with clean, empty holds, so tank tops, frames and hold bulkheads can be gauged before stowage starts. We agree with the chief officer and the stevedores which hold is measured first, so the team stays ahead of loading and no package is delayed waiting for readings.
What do you measure on hatch covers and coamings?
Top plating of the cover panels, the coaming plates and the coaming top bars, the areas around cleats and compression bars, and the stays and brackets supporting the coaming. Wastage and grooving at these points affect weathertightness and strength, and the readings show the owner whether repairs can wait for the docking or should be done before the next timber cargo goes in.
Is there a drydock in Varberg?
No. Ships calling at Varberg dock at yards elsewhere, commonly in Denmark, Poland, the Baltic states or the Netherlands, depending on the owner. A Varberg call just before a docking is still useful, because empty holds and open hatches give a quick way to firm up the steel estimate, and our team can also travel to the yard to complete renewal-survey gauging.
Does winter weather stop gauging in Varberg?
Ice does not, because the port is kept ice-free. Westerly gales can delay berthing or make working on open hatch covers unsafe, and short winter days limit deck work, but measurements inside holds and tanks carry on regardless. We plan winter jobs with some margin in the team's dates and keep in touch with the agent about the ship's arrival.
Can a ship on repeated timber liftings be gauged in stages?
Yes. For ships that load at Varberg every few weeks, the TM programme can be divided into parts, such as one or two holds and their hatch covers per call, and recorded against the same plan so the results join up into a complete set. That keeps the ship in service while the owner builds the record needed for the next survey.
Does thickness measurement at Varberg need class approval?
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Planning a survey or a drydock?
Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
Request a QuoteRequest a ship gauging quote
Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
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