Maritime inspection · United Kingdom
Thickness Measurement for Ships at Portland Port and Portland Harbour
Portland Harbour, enclosed by stone breakwaters off the Dorset coast, served the Royal Navy for more than a century before Portland Port took it over as a commercial harbour in the 1990s. Today ships come here for bunkers, cruise calls and cargo, and others stay for weeks in lay-up or for repairs afloat at its berths and anchorages. Those long, sheltered stays are good for thorough gauging. Each job is staffed by technicians who travel from India to Dorset and board the ship wherever it lies.
Long lay-ups, unhurried gauging
Ships laid up at Portland can be gauged over days. Tanks are opened and ventilated in sequence, the crew or a reduced lay-up crew support entry, and the owner gets a complete condition record before deciding whether to reactivate, sell or recycle the ship.
Repairs afloat, readings first
When a ship comes in for repairs afloat, gauging before contractors start tells the owner how much plating and pipe needs replacing, so the repair is scoped once and the ship is not opened up a second time for work that was missed.
Handovers and sales on the berth
Portland is used for changes of ownership, and a buyer taking over a ship here can have condition gauging done at the berth before the handover, with the readings set against the class record of earlier surveys.
Inspection services for ships at Portland (Dorset)
Each service has its own page with the method, the class requirements and what the report contains.
Ultrasonic Thickness Measurement (UTM)
Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.
ExploreSpecial Survey Thickness Measurement
Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.
ExploreCAS (Condition Assessment Scheme)
Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.
ExploreCAP Thickness Measurement
Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.
ExploreESP Gauging
Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.
ExploreHull Structural Integrity
Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.
ExploreShip Piping Inspection
Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.
ExploreScrubber Piping Inspection
EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.
ExploreIHM (Inventory of Hazardous Materials)
IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.
ExploreMarine NDT Services
Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.
ExplorePortland Harbour: breakwaters, berths and anchorages off the Dorset coast
The Isle of Portland is a limestone peninsula joined to the mainland by Chesil Beach, and its harbour is a wide expanse of water enclosed by breakwaters built in the nineteenth century to shelter the fleet. The Royal Navy left in the 1990s, and Portland Port, a private company, has run the harbour commercially ever since. Weymouth sits on the bay to the north, and the cliffs of the Jurassic Coast run away on both sides. South of the island lies Portland Bill and its tidal race, which passing ships give a wide berth. Inside the breakwaters the water is calm in almost any wind, and that shelter, more than anything else, is what the port sells to shipowners.
Shipping at Portland is varied. Cruise ships call through the season, using a deep-water berth completed in recent years to bring larger ships alongside, and their passengers go ashore to Weymouth and the coast. Bunker tankers serve ships that come in to fuel, some of them breaking a Channel passage to do so. Cargo ships load and discharge bulk and general cargo at the quays. The harbour's sheltered water and deep berths also make it a place to lay a ship up, whether for a few weeks between charters or through a long market downturn, and to carry out repairs and maintenance without a drydock. Ownership changes are handled here too, with ships delivered from seller to buyer at the berth or at anchor.
Portland's own figures put its berths at up to 350 metres length overall, at the harbour master's discretion, with deeper anchorages in the inner and outer harbour for the largest ships. When cruising stopped during the pandemic, cruise ships waited out the pause at anchor in Weymouth Bay and the harbour, and the sight of them lined up offshore became familiar along the coast. That episode showed what Portland is useful for: a sheltered, accessible place to keep a large ship safely idle and close to the Channel. For inspection, it means the ships here are often in no hurry, the opposite of most ports, and a scope can be as complete as the owner wants it to be.
Berths, anchorages and repair support at Portland Port
Portland describes itself as suited to both long and short lay-ups and to repairs afloat: engine overhauls, maintenance, refits and the related onboard work, with local marine engineering firms on hand and owners free to bring in their own contractors through the ship's agent. For gauging, that means a ship can stay alongside or at anchor long enough to open tanks one after another, gas-free them properly and gauge each in full, rather than taking the spot readings that a short call allows. Staging and lighting are arranged with whichever contractor is already working on the ship.
There is no drydock at Portland, so bottom shell, sea chests and the stern area can be reached only from inside the double bottom and engine room. When a docking is needed, owners send ships to Falmouth, to a Continental yard or further afield, and the readings taken at Portland become the specification that yard works to. Ships at anchor in the harbour are reached by launch arranged by the agent, and the breakwaters keep the water calm enough for boarding in most conditions; outside them in Weymouth Bay, the weather has more say in whether a transfer goes ahead.
- Deep-water cruise berth — piping, tank and structural readings on cruise ships during a call or a longer technical stay.
- Quay berths — full tank, hold and deck gauging on ships in lay-up or under repair alongside.
- Inner harbour anchorage — launch-borne gauging on ships laid up or awaiting repairs, sheltered by the breakwaters.
- Outer harbour anchorage — deeper water for the biggest ships, where tanks can be gauged in rotation over several days.
- Bunker calls at the berths or anchorage — targeted deck, air-pipe and ballast tank readings during the fuelling stop.
- Weymouth Bay — boarding by launch for ships waiting outside the harbour, in settled weather.
Thickness measurement through the survey cycle at Portland (Dorset)
Every renewal survey asks for more thickness measurement than the last, and for oil tankers, chemical tankers and bulk carriers the ESP Code adds close-up survey on top. The table is the usual shape of the work; the class rules and the surveyor set the exact extent, which is why the measurement plan for a job at Portland (Dorset) is agreed in writing before mobilisation.
| Survey | When it falls | What the thickness measurement usually covers |
|---|---|---|
| Annual survey | Every year, within three months of the anniversary date | General examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey. |
| Intermediate survey | In place of the second or third annual survey | Suspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age. |
| Renewal survey No. 1 | Around 5 years | The first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal. |
| Renewal survey No. 2 | Around 10 years | Wider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey. |
| Renewal survey No. 3 | Around 15 years | Extensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal. |
| Renewal survey No. 4 and later | Around 20 and 25 years | Gauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme. |
| Docking survey | Twice in each five-year period | Bottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged. |
Lay-up, reactivation and port state control at Portland
A ship laid up at Portland has not left the regulatory system. Its class and flag set conditions for lay-up, and before it trades again it has to complete whatever surveys were postponed or have fallen due, which often means a docking survey, an annual survey and, on an older ship, gauging the class surveyor will expect to see. Corrosion carries on during lay-up, particularly in ballast tanks with failing coatings, in sea-water systems left stagnant and in deck structure that nobody is chipping and painting, so a baseline taken early in the lay-up and a second set before reactivation tell the owner how fast it is progressing.
Port state control at Portland, as across the UK, is carried out by the Maritime and Coastguard Agency within the Paris MoU, and a ship coming out of a long lay-up is a natural candidate for close attention. The harbour also sits beside the Jurassic Coast, a natural World Heritage Site, and the port expects contractors to keep debris and run-off out of the water. Inspection work leaves little behind, but coating removed to reach bare steel is gathered up, and any finding that leads to hot work is planned with the port and the repair contractor before it starts.
Ships trading to Portland (Dorset) are inside a sulphur emission control area, where fuel must not exceed 0.10% sulphur unless an exhaust gas cleaning system (scrubber) is fitted. Scrubber wash-water piping, the overboard discharge and the hull penetration around it are among the fastest-corroding parts of a modern ship, so they belong in the gauging scope at every docking and, on open-loop systems, between dockings.
Typical thickness gauging jobs at Portland
The work at Portland is shaped by how long ships stay. Bunker and cruise calls give a few hours, and the scope is cut to what matters most; lay-ups and repair periods give days or weeks, and the scope can be as broad as the survey ahead requires. Every job is arranged with the superintendent and the ship's agent, and where a repair contractor is already on board, with them too, so the readings go straight into the repair plan. On long stays we return to the same reference points over time, so the owner sees a trend rather than a single snapshot. These are the jobs that come up most often here.
- Baseline condition gauging on a ship entering lay-up, covering ballast tanks, holds or cargo tanks, deck and sea-water piping.
- Reactivation gauging before a laid-up ship returns to trading, set against the baseline so the class surveyor sees what has changed.
- Pre-handover gauging for a buyer taking delivery of a second-hand ship at the berth.
- Readings ahead of repairs afloat, so the owner and contractor agree the plate and pipe renewal list before work starts.
- Targeted deck, hatch-coaming and air-pipe gauging on a ship that stops for bunkers.
- Piping and tank checks on a cruise ship during a technical stay alongside.
How a thickness measurement job runs at Portland (Dorset)
The sequence for a thickness measurement job at Portland (Dorset) is short and written down, so the yard, the surveyor and the superintendent know who arranges what.
Bournemouth Airport and Exeter Airport are the nearest with international flights, though most teams fly into Heathrow and take the train from London to Weymouth, crossing the causeway to Portland by road. Port access is controlled; the ship's agent arranges gate passes for berth work and launches for anchorage work. Technicians come from India on UK visas, and because lay-ups and repairs are usually planned weeks ahead, there is normally time to have visas in hand before the ship arrives.
- Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
- We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
- Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
- Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
- Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
- The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.
Who does the work, and when class approval applies
We send the team from India to the ship for each job rather than keeping staff at the port, and plan the mobilisation around visas and the vessel's itinerary. The work is planned and supervised by the founder, our Responsible NDT Level III (ASNT NDT Level III in UT, RT, MT, PT and VT, with more than eleven years of international field experience). Technicians hold certification under the company's written practice to ASNT SNT-TC-1A; Atlantis is ISO 9001 and ISO 14001 certified.
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Governing codes and standards
- IACS UR Z7 hull classification surveys
- IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
- IACS UR Z17 approval of service suppliers
- SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
- MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
- The rules of the vessel's classification society
What you receive
- Thickness measurement report on the class formats, with sketches
- Summary of substantial and excessive corrosion against allowable margins
- Pitting and grooving records with depth and extent
- Piping wall-thickness tables with isometric sketches
- Magnetic particle or penetrant crack-detection reports
- Gauge calibration records and technician certificates
Industries served
- Cruise ships
- Ships laid up between charters
- Bulk carriers
- General cargo ships
- Tankers calling for bunkers
- Ships under repair afloat
- Second-hand ships changing hands
Frequently asked questions
Can a laid-up ship at Portland be gauged in stages?
Yes, and that is often the best way. With the ship idle, the crew can gas-free and ventilate tanks a few at a time, the team gauges them in full, and the next set is opened. A first round early in the lay-up gives a baseline; a second round before reactivation shows how much corrosion developed while the ship was idle and what needs doing before she trades again.
Is there a drydock at Portland?
No. Portland offers repairs and maintenance afloat, at the berths or at anchor, but no drydock. Bottom plating can be gauged from inside the double bottom, and sea chests from inside where access allows. When the ship needs to dock, the readings from Portland go to the chosen yard as a steel and pipe estimate, so the yard can plan and quote the docking before the ship arrives.
Can you gauge a ship at anchor inside Portland Harbour?
Yes, by launch arranged through the ship's agent. The breakwaters make boarding practical in most weather, and a ship at anchor in lay-up gives plenty of time for tank entry once gas-freeing is done. Outside the breakwaters in Weymouth Bay, swell and wind decide whether a launch can go alongside safely, so we keep a weather margin in the plan.
What should a buyer gauge when taking over a ship at Portland?
Whatever the class record and the buyer's surveyor flag as the risk: usually ballast tanks, deck plating and hatch coamings on a dry-cargo ship, cargo and ballast tank structure on a tanker, and sea-water piping on any ship. Gauging at the berth before handover gives the buyer current figures rather than readings from the last renewal survey, which may be years old.
Does thickness measurement at Portland (Dorset) need class approval?
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Planning a survey or a drydock?
Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
Request a QuoteRequest a ship gauging quote
Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
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