Maritime inspection · France
Thickness Measurement and Hull Gauging in Dunkirk (Dunkerque)
Dunkirk combines a deep-water western port, with ore and coal carriers, container ships, LNG carriers and the Dover Strait ferries, and an eastern port behind locks with older basins and lay-by berths. The dry docks and floating dock of Damen Shiprepair Dunkerque give ships a docking option at the eastern end of the Channel, which is why superintendents ask us for in-dock gauging here as well as readings during calls. We mobilise a team from India to Dunkirk, timed to the docking or the call.
Drydock gauging at Damen Dunkerque
The dry docks and floating dock of Damen Shiprepair Dunkerque sit close to the Dover Strait. Gauging planned into the yard stay lets steel renewal be cut and fitted before the ship undocks.
Ore and coal carrier ESP work
Large bulk carriers discharging ore and coal for the steelworks carry the grab damage and cargo-related corrosion that ESP renewal surveys examine. Ballast tanks can be gauged during discharge and holds once they are clear.
Ferry refit gauging
A refit is when a ro-pax ferry's vehicle decks, ramps and tanks can be reached. Scrubber pipe inspection in Dunkirk is worth adding for ferries that run inside the SECA all year.
Inspection services for ships at Dunkirk
Each service has its own page with the method, the class requirements and what the report contains.
Ultrasonic Thickness Measurement (UTM)
Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.
ExploreSpecial Survey Thickness Measurement
Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.
ExploreCAS (Condition Assessment Scheme)
Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.
ExploreCAP Thickness Measurement
Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.
ExploreESP Gauging
Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.
ExploreHull Structural Integrity
Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.
ExploreShip Piping Inspection
Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.
ExploreScrubber Piping Inspection
EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.
ExploreIHM (Inventory of Hazardous Materials)
IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.
ExploreMarine NDT Services
Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.
ExploreThe port of Dunkirk and its shipping
Dunkirk (Dunkerque) is run by the Grand Port Maritime de Dunkerque and stretches along the French North Sea coast near the Belgian border, at the eastern end of the Dover Strait. The port has two distinct halves. The western port at Loon-Plage is the deep-water side, with the container terminal, the ore and coal quays that feed the integrated steelworks, the Dunkerque LNG terminal and the ferry terminal for the Dover services. The eastern port, reached through locks, holds the older basins with general cargo, bulk, lay-by and repair berths. The two halves are linked by road along the coast and run by the same port authority.
The traffic mix is heavy and industrial. Large bulk carriers bring iron ore and coal for the steel plant, LNG carriers discharge at the Dunkerque LNG terminal, and container ships, ro-ro ships and car carriers call at the western terminals. The Dover–Dunkirk ro-pax ferries run frequent daily crossings of the strait, and the port also handles tankers, short-sea traders, and the dredgers and service craft that keep the approach channels open along this shallow, sandbank-lined coast.
What sets Dunkirk apart on the French side of the Channel is docking capacity. Damen Shiprepair Dunkerque operates dry docks and a floating dock in the port, and its work covers oceangoing and offshore vessels as well as ferries, ro-ro and ro-pax ships and dredgers, with ferry operators among its regular customers. That gives two kinds of gauging window. One is the planned docking, where tanks, shell and internal structure are opened up for the yard. The other is the bulk carrier or LNG carrier alongside for a discharge, where ballast tanks and deck structure can be gauged during the berth time. Ships also lay by in the eastern basins between employment, which suits pre-purchase or condition gauging that needs several uninterrupted days on board.
Gauging locations in the western and eastern ports
For drydock gauging in Dunkirk, the Damen Shiprepair Dunkerque docks are the centre of activity. A ship in dock gives full access to the bottom and side shell, sea chests and the internal structure of tanks once they are cleaned and ventilated, and the readings can be turned round quickly enough for the yard to cut and renew steel within the same stay. The yard's dry docks and floating dock between them cover ferries, dredgers, offshore vessels and oceangoing cargo ships.
In the western port, gauging is fitted around cargo work. Ore and coal carriers discharge with grabs in the holds, so the team works in the hopper, topside and double-bottom ballast tanks while discharge continues and reaches each hold only once it is cleared. LNG carriers at the terminal are subject to its gas-safety rules, and container ships follow the usual short-call pattern of ballast tanks and deck structure first. The Dover Strait traffic separation scheme is on the doorstep, so a ship transiting the strait can divert into Dunkirk for a docking or a gauging call with little deviation from its route.
- Damen Shiprepair Dunkerque dry docks — renewal-survey and docking gauging of bottom, side shell, tanks and internal structure while the ship is in dock.
- Damen floating dock — refit-period gauging on ferries, dredgers, offshore vessels and smaller cargo ships, including vehicle decks, ramps and sea chests.
- Western port ore and coal quays — hopper, topside and double-bottom tank gauging on large bulk carriers during discharge, with holds gauged once clear.
- Dunkerque LNG terminal, Loon-Plage — ballast-tank and hull structure gauging on LNG carriers within the terminal's safety rules.
- Western port container and ro-ro terminals — short-call gauging of ballast tanks, deck structure and scrubber piping on container ships and car carriers.
- Eastern port basins behind the locks — lay-by gauging for pre-purchase, off-hire or condition surveys that need several days of uninterrupted access.
Thickness measurement through the survey cycle at Dunkirk
Every renewal survey asks for more thickness measurement than the last, and for oil tankers, chemical tankers and bulk carriers the ESP Code adds close-up survey on top. The table is the usual shape of the work; the class rules and the surveyor set the exact extent, which is why the measurement plan for a job at Dunkirk is agreed in writing before mobilisation.
| Survey | When it falls | What the thickness measurement usually covers |
|---|---|---|
| Annual survey | Every year, within three months of the anniversary date | General examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey. |
| Intermediate survey | In place of the second or third annual survey | Suspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age. |
| Renewal survey No. 1 | Around 5 years | The first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal. |
| Renewal survey No. 2 | Around 10 years | Wider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey. |
| Renewal survey No. 3 | Around 15 years | Extensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal. |
| Renewal survey No. 4 and later | Around 20 and 25 years | Gauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme. |
| Docking survey | Twice in each five-year period | Bottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged. |
Port state control, SECA and the steel-and-energy trades at Dunkirk
Dunkirk lies inside the North Sea SOx ECA, at the narrow eastern end of the Channel, and France applies port state control under the Paris MoU. The Dover Strait is among the busiest shipping lanes in the world, and the ships using Dunkirk's western port tend to be large and hard-worked: bulk carriers in the ore and coal trades, whose holds and hopper tanks see grab damage and the corrosion that wet coal cargoes promote, and LNG carriers on regular European discharge rotations. Both are ship types on which port state control inspectors look closely for wastage and cracking at structural details.
Bulk carriers are ESP ships. Under SOLAS chapter XI-1 regulation 2 and IACS UR Z10.2 or Z10.5, the third renewal survey at about 15 years and later surveys bring extensive gauging of holds, hopper and topside tanks and transverse bulkheads, which is where measured readings taken during an earlier discharge pay off. Ferries and container ships are surveyed under UR Z7 and their society's rules. The EU ETS (since 2024) and FuelEU Maritime (since 2025) apply to every call, and the cross-Channel ferries show the SECA's effect on piping most clearly: a scrubber-fitted ferry that never leaves the ECA runs its wash-water system on every crossing.
Ships trading to Dunkirk are inside a sulphur emission control area, where fuel must not exceed 0.10% sulphur unless an exhaust gas cleaning system (scrubber) is fitted. Scrubber wash-water piping, the overboard discharge and the hull penetration around it are among the fastest-corroding parts of a modern ship, so they belong in the gauging scope at every docking and, on open-loop systems, between dockings.
Typical thickness gauging jobs in Dunkirk
Dunkirk work falls into docking jobs, where the yard's programme sets the pace, and berth jobs, where discharge time does. A single Schengen visa covers France and neighbouring Belgium, so a Dunkirk docking can share a trip with a call at Zeebrugge, Ghent or Antwerp when an owner has ships in both. Bulk carrier thickness measurement and ferry work dominate:
- Renewal-survey gauging on a ro-pax ferry during a refit at Damen Shiprepair Dunkerque, covering vehicle decks, ramps, ballast and fuel tanks and the shell plating around the waterline.
- Third renewal survey gauging on a Capesize bulk carrier: hopper and topside tanks during ore discharge in the western port, then holds and transverse bulkheads once the holds are cleaned.
- Pre-docking gauging of ballast tanks on an LNG carrier at the Dunkerque LNG terminal, so steel and coating repairs can be specified before the ship goes to its next yard.
- Pre-purchase condition gauging on a general cargo ship laid by in the eastern basins, giving the buyer measured plate thickness for the sale decision.
- Scrubber wash-water and overboard piping gauging on a container ship or car carrier at the western terminals, timed to the cargo window.
How a thickness measurement job runs at Dunkirk
Most of the work on a Dunkirk job happens before the team boards: scope, plan and access are settled first, so the time on board goes on measurement.
The usual routes are Paris Charles de Gaulle with rail connections north through Lille, or Brussels Airport with an onward road transfer along the coast. The ship's agent requests ISPS passes for the named technicians at the western port terminals, and yard access for a docking is arranged with Damen Shiprepair Dunkerque. Each technician travels on a Schengen visa applied for in India once the docking slot or berth date is firm; an invitation letter from the owner or yard naming the vessel supports the application. Because yard slots can move, flights are confirmed against the yard's latest schedule rather than the original booking.
- Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
- We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
- Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
- Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
- Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
- The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.
Who does the work, and when class approval applies
The inspection team is mobilised from India for each job; nobody is stationed at the port, so mobilisation is planned against the vessel's schedule and visa lead times. Our founder and Responsible NDT Level III, who holds ASNT NDT Level III in UT, RT, MT, PT and VT and has over eleven years of international field experience, plans and supervises the work. Technicians are certified under the company's written practice to ASNT SNT-TC-1A, and the company holds ISO 9001 and ISO 14001 certification.
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Governing codes and standards
- IACS UR Z7 hull classification surveys
- IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
- IACS UR Z17 approval of service suppliers
- SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
- MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
- The rules of the vessel's classification society
What you receive
- Thickness measurement report on the class formats, with sketches
- Summary of substantial and excessive corrosion against allowable margins
- Pitting and grooving records with depth and extent
- Piping wall-thickness tables with isometric sketches
- Magnetic particle or penetrant crack-detection reports
- Gauge calibration records and technician certificates
Industries served
- Bulk carriers (ore and coal)
- LNG carriers
- Container ships
- Ro-pax ferries
- Car carriers and ro-ro ships
- General cargo ships
- Tankers
- Dredgers and offshore vessels
Frequently asked questions
Can you gauge a cross-Channel ferry during its refit at Dunkirk?
Yes. A refit gives access to the spaces that cannot be reached in service: vehicle-deck plating under lashing points, ramp structure, ballast and fuel tanks, and the shell where it is exposed in dock. We plan the gauging with the refit manager so tanks are measured as soon as they are opened, and report by area so the yard can renew steel before the ferry returns to service.
Do you work in the eastern port as well as the deep-water western port?
Yes. The two halves of the port are connected by road and the agent arranges access to both. The western port is where the large bulk carriers, LNG carriers and container ships berth; the eastern port, behind the locks, has lay-by berths that suit longer, uninterrupted gauging. Lock transits are planned by the ship and the port, so we time boarding to the ship's movement.
Can one mobilisation cover a docking in Dunkirk and a ship in a Belgian port?
Usually, yes. France and Belgium are both Schengen states, so the same visa covers Dunkirk and the Belgian ports a short drive along the coast. If an owner has a docking at Dunkirk and a ship calling at Zeebrugge, Ghent or Antwerp in the same period, we can plan one trip and sequence the jobs around the docking dates and the second ship's berth window.
How much notice does a Dunkirk docking need?
As much as the docking itself allows. Dockings are planned months ahead, and that is the time to involve us: the Schengen visa application, the TM plan and the team size all depend on the docking date and the expected scope. If the date slips, the travel moves with it; if the yard brings the ship in early, an issued visa and an agreed plan are what let the team follow.
Does thickness measurement at Dunkirk need class approval?
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Planning a survey or a drydock?
Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
Request a QuoteRequest a ship gauging quote
Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
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