Maritime inspection · United Kingdom

Ship Thickness Measurement at Avonmouth and Royal Portbury Docks

Avonmouth and Royal Portbury make up the Port of Bristol: two enclosed docks either side of the mouth of the River Avon, where the Severn tide is at its most extreme. Car carriers, bulk carriers with animal feed and grain, container feeders and product tankers all spend time behind the locks, and that time can be used to gauge hull, decks and tanks. Atlantis sends technicians from India to board each ship at her berth; nobody of ours is waiting at the port, so every job begins with a written plan.

Car carrier decks and ramps

Royal Portbury is one of Britain's main gateways for imported and exported vehicles, so pure car and truck carriers call constantly. Vehicle decks, hoistable deck panels, ramps and stern door structure wear in ways cargo holds do not, and gauging them suits a long discharge.

Two docks, two entrance locks

Avonmouth Dock and Royal Portbury Dock each have their own lock from the estuary, and Portbury's takes the larger ships. On either bank the agent's lock plan decides when the team can board, and once inside a ship lies in level water for the whole call.

Feed and grain ships discharging slowly

Bulk carriers landing animal feed and grain into dockside stores empty their holds one at a time over several days. That pace leaves room to gauge frames, hopper plating and tank tops in each emptied hold, and to open ballast tanks while the cargo plan keeps the ship stable.

Inspection services for ships at Avonmouth

Each service has its own page with the method, the class requirements and what the report contains.

Ultrasonic Thickness Measurement (UTM)

Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.

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Special Survey Thickness Measurement

Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.

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CAS (Condition Assessment Scheme)

Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.

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CAP Thickness Measurement

Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.

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ESP Gauging

Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.

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Hull Structural Integrity

Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.

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Ship Piping Inspection

Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.

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Scrubber Piping Inspection

EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.

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IHM (Inventory of Hazardous Materials)

IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.

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Marine NDT Services

Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.

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The Port of Bristol: two locked docks at the mouth of the Avon

The River Avon reaches the Severn estuary a few miles downstream of Bristol, and the city's modern port grew up at the river mouth once ships became too large to reach the old city docks. Avonmouth Dock lies on the north bank, and Royal Portbury Dock, opened in the late 1970s, on the south bank. Both are operated by The Bristol Port Company and both are entered through locks, because the estuary outside has a tidal range among the greatest in the world and strong streams sweep across the approaches. Ships embark a pilot out in the Bristol Channel and time their arrival to the lock schedule around high water. The Severn bridges lie just upstream, and the open estuary to the west offers little natural shelter, so weather and tide together decide when ships come and go.

The port handles a broad mix of cargo. Royal Portbury is dominated by vehicles, with large car carriers discharging imports and loading exports, alongside dry bulks such as animal feed, grain and other agricultural products handled through dockside sheds and silos. Avonmouth has a container terminal served by feeder and short-sea services, together with berths for forest products, metals, aggregates and liquid bulks, including fuels held at terminals close to the docks. The resulting fleet is varied: pure car and truck carriers, bulk carriers up to the size the locks allow, container feeders, general cargo ships, product tankers and coasters. Most of these ships are managed far from Bristol and arrive on liner rotations or charter voyages, so the port becomes a fixed point where a superintendent can count on the ship being still for a while.

Time alongside depends on the trade. A car carrier can discharge and load in a day or less, but ships working large numbers of vehicles in both directions, or waiting for a lock, may stay longer. Bulk carriers discharging feed or grain usually remain several days, and container feeders turn round in hours. Because both docks are impounded, the water does not rise or fall during the call and gangways stay steady through every tide. The weather window matters mainly on arrival: in strong westerlies the estuary becomes rough, and ships may wait at anchor in the Bristol Channel before berthing. Launch boarding at that anchorage is rarely practical in a winter blow, so most work is planned for the period inside the dock, with the ship's agent following the lock plan hour by hour.

Berths at Avonmouth and Portbury where gauging fits

On car carriers, the team works the vehicle decks that have been cleared, starting with the lower decks and weather-deck areas the cargo plan releases first. Deck plating under lashing points, hoistable panels and their supports, ramp structure and the bottom of the stern ramp opening are common items, together with ballast tanks and engine-room piping. Bulk carriers at the feed and grain berths are handled hold by hold, with every reading tied to a frame number on the ship's own drawings so it can be compared at the next survey.

Neither dock is a repair base for merchant tonnage, so dockings are booked elsewhere, at yards in South Wales, Cornwall, on the Mersey or on the continent. Gauging at Bristol therefore tends to be preparation: a pre-docking estimate, an owner's condition survey before a charter renewal, or a targeted check after a surveyor has flagged a problem. Tankers at the liquid bulk berths are worked under the terminal's permit system and limited to areas that are safe during cargo transfer, while feeder ships get short, prepared scopes fitted to their berth windows.

  • Royal Portbury car terminals — vehicle deck, ramp, hoistable deck and ballast tank gauging on car carriers during discharge and loading.
  • Portbury bulk berths — hold, hopper and tank top readings on feed and grain carriers as holds are emptied.
  • Avonmouth container terminal — piping, upper deck and prepared-tank checks on feeders within their berth window.
  • Avonmouth general cargo and forest-product berths — hold frames, hatch covers and coamings on multipurpose ships.
  • Liquid bulk berths — deck and pipe-rack measurements on product tankers under terminal permits.
  • Lay-by berths in either dock — longer condition surveys while a ship waits for cargo or a repair slot.

Thickness measurement through the survey cycle at Avonmouth

Class rules set the survey cycle, and the cycle sets how much gauging a ship needs. A superintendent planning a call at Avonmouth usually knows which survey is due; the table shows what the thickness measurement for each one typically involves. The exact extent comes from the class rules for the ship type and the surveyor attending, so the thickness measurement programme is agreed with the class before work starts.

SurveyWhen it fallsWhat the thickness measurement usually covers
Annual surveyEvery year, within three months of the anniversary dateGeneral examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey.
Intermediate surveyIn place of the second or third annual surveySuspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age.
Renewal survey No. 1Around 5 yearsThe first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal.
Renewal survey No. 2Around 10 yearsWider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey.
Renewal survey No. 3Around 15 yearsExtensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal.
Renewal survey No. 4 and laterAround 20 and 25 yearsGauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme.
Docking surveyTwice in each five-year periodBottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged.

Regulation and trade pressures at the Port of Bristol

The Maritime and Coastguard Agency carries out port state control at Avonmouth and Royal Portbury, applying the Paris MoU's risk-based targeting under UK law. Car carriers have faced closer scrutiny across the industry since a run of serious fires on vehicle carriers, and the growing number of electric vehicles has added to attention on decks and ventilation. Gauging does not address fire risk directly, but wasted deck plating and corroded ventilation trunking are among the things inspectors and charterers look at. Older bulk carriers in the feed trades face the familiar questions about hold frames and tank tops, especially once the ESP extent grows after the ship's third renewal survey.

Ships calling at UK ports are expected to carry an Inventory of Hazardous Materials under the ship recycling rules the UK retained from EU law, and owners often combine the IHM review with a broader condition check when deciding how long to keep an ageing ship. For car carriers trading between Bristol and continental Europe, the EU Emissions Trading System counts half of the emissions on each voyage to or from an EU port, one more reason owners are weighing the remaining life of older tonnage against newer, more efficient ships. A clear record of steel condition makes that decision far easier to take.

Wherever a ship is outside a sulphur emission control area, the global 0.50% sulphur cap applies, and many of the ships calling at Avonmouth meet it with an exhaust gas cleaning system rather than compliant fuel. Scrubber wash-water piping, the overboard discharge and the hull penetration around it corrode quickly in service, especially on open-loop systems, and are worth adding to the gauging scope.

Common thickness gauging jobs at Avonmouth and Portbury

Jobs at Bristol are usually built around a long discharge. A superintendent tells us which survey is coming, the agent confirms the berth and the hours the ship expects to be inside, and the team takes each deck or hold as it is released. Car carriers and bulk carriers produce most of the work, while tankers and feeders tend to need short, focused scopes. Where a ship returns on a regular rotation, as many car carriers do, a large programme can be split across two or three calls so that no single call is overloaded and the crew can prepare spaces in turn.

  • Vehicle deck and ramp gauging on a pure car and truck carrier approaching its second renewal survey, divided over two rotations.
  • ESP preparation on a bulk carrier discharging feed at Portbury, with hold frames, hopper plating and ballast tanks gauged as holds empty.
  • Owner's condition survey of a container feeder covering engine-room and ballast piping, deck and prepared tanks within the berth window.
  • Pre-purchase gauging of a general cargo ship lying at Avonmouth between charters.
  • Scrubber wash-water and overboard piping UT on a car carrier fitted with an exhaust gas cleaning system.

How a thickness measurement job runs at Avonmouth

Most of the work on a Avonmouth job happens before the team boards: scope, plan and access are settled first, so the time on board goes on measurement.

Bristol Airport handles European connections, while long-haul arrivals from India come through London Heathrow and continue by rail to Bristol Parkway or Bristol Temple Meads, then by road to the docks on either bank. The team travels on UK visas, so a first visit needs several weeks of notice. Both docks are ISPS-controlled: the ship's agent requests gate passes in advance, confirms the berth and lock times and, where a terminal runs its own induction, books it before the team arrives.

  • Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
  • We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
  • Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
  • Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
  • Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
  • The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.

Who does the work, and when class approval applies

The inspection team is mobilised from India for each job; nobody is stationed at the port, so mobilisation is planned against the vessel's schedule and visa lead times. Our founder and Responsible NDT Level III, who holds ASNT NDT Level III in UT, RT, MT, PT and VT and has over eleven years of international field experience, plans and supervises the work. Technicians are certified under the company's written practice to ASNT SNT-TC-1A, and the company holds ISO 9001 and ISO 14001 certification.

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Governing codes and standards

  • IACS UR Z7 hull classification surveys
  • IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
  • IACS UR Z17 approval of service suppliers
  • SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
  • MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
  • The rules of the vessel's classification society

What you receive

  • Thickness measurement report on the class formats, with sketches
  • Summary of substantial and excessive corrosion against allowable margins
  • Pitting and grooving records with depth and extent
  • Piping wall-thickness tables with isometric sketches
  • Magnetic particle or penetrant crack-detection reports
  • Gauge calibration records and technician certificates

Industries served

  • Pure car and truck carriers
  • Bulk carriers
  • Container feeder ships
  • General cargo and multipurpose ships
  • Product tankers
  • Forest-product ships
  • Coasters

Frequently asked questions

Can vehicle decks be gauged while a car carrier is discharging at Royal Portbury?

Yes, deck by deck as they are cleared. Stevedores drive vehicles off in a set order, and the team follows on the decks the chief officer releases, measuring plating, lashing-point areas, hoistable panel supports and ramp structure. On a short call the scope is prioritised with the superintendent; on a ship that returns regularly, the decks can be shared across several calls.

Is Avonmouth or Royal Portbury better for a long gauging programme?

It depends on the cargo rather than the dock. Feed and grain carriers at Portbury and general cargo ships at Avonmouth tend to stay longest, which suits full tank and hold programmes, whereas container feeders at Avonmouth turn round quickly. Both docks are impounded, so once inside, a ship lies in level water and the work is never interrupted by the tide outside.

Can a ship be gauged at anchor in the Bristol Channel before berthing?

Only occasionally. The estuary has strong streams and little shelter, and launch boarding is often unsafe in the westerly weather that typically delays ships. If the forecast is calm and the agent can arrange a launch, a short deck scope is possible, but we plan the real work for after the ship is alongside inside the locks and her crew have time to prepare spaces.

Where do ships trading to Bristol go for drydocking?

To a repair yard elsewhere, chosen for size and availability, with South Wales, Cornwall, the Mersey and continental yards all common choices. Gauging at Avonmouth or Portbury in the weeks before the docking means the yard receives a steel list in advance, plate can be ordered early, and staging can be planned before the ship comes in.

Does thickness measurement at Avonmouth need class approval?

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Planning a survey or a drydock?

Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.

Request a Quote

Request a ship gauging quote

Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.








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