Coating Industry ERP

A coating job is not a generic project. It runs through a strict sequence of inspection-gated stages — and a single missed hold point can trigger a full rework. Atlantis Coating Industry ERP is built around the actual workflow: pre-job document review (coating-system spec, manufacturer PDS, client coating procedure), site mobilisation with crew certifications verified, ambient-condition logging at start-of-shift (substrate temperature, dew-point margin per SSPC-PA 1), surface preparation to the specified SSPC-SP grade (SP 1 solvent cleaning, SP 2 hand-tool, SP 3 power-tool, SP 5 white metal blast, SP 6 commercial blast, SP 10 near-white blast, SP 11 power-tool to bare metal), surface-cleanliness verification (visual, ISO 8501-1 photographic standards, salt-contamination test per SSPC Guide 15 or ISO 8502-9, surface-profile measurement per ASTM D4417), coating application to specified WFT, DFT measurement per SSPC-PA 2 80/20/20 rule, holiday detection (low-voltage wet-sponge or high-voltage spark), adhesion verification (cross-hatch ASTM D3359 or pull-off ASTM D4541), client final-inspection sign-off and document handover.

Each of these stages is a structured workflow in Atlantis — not free-text notes in a generic project module. Hold points, witness points and information points are templated. NACE CIP Level 1/2/3 inspector sign-offs are captured electronically. Photos taken by the mobile app at each hold point attach to the inspection record automatically. DFT readings flow into a statistical analysis that flags out-of-spec areas before they become rework. Holiday-detection logs export as the structured PDF clients and operators require. All of this lives in the same database as your project P&L, crew payroll, inventory consumption and accounting.

Case 1 — Houston-area refinery turnaround coating contractor

A coating contractor running turnarounds at Gulf Coast refineries replaced Excel-based DFT logs and a paper holiday-detection workflow with Atlantis. NACE CIP Level 2 inspector sign-off cycle dropped from average 36 hours to under 6 hours per scope. DFT acceptance rate rose from 81% to 94% because real-time statistical analysis flagged out-of-spec areas before crew demobilisation. Turnaround rework cost dropped by 22% in the first 12 months.

Case 2 — Mid-East offshore maintenance group, FPSO scope

An offshore maintenance group running coating campaigns on FPSO topsides and splash-zone repairs consolidated three legacy systems into Atlantis. Crew certification expiry alerts eliminated 5 mobilisation delays per quarter. Operator-portal document handover now publishes within 24 hours of job completion — previously a 7-to-10-day cycle. Client-side coating-defect call-back rate dropped to under 1%.

Case 3 — Pipeline external coating contractor, North America

A pipeline external-coating contractor working FBE, three-layer polyethylene and field-joint coating moved from a paper coating-log and Access database to Atlantis. NACE SP0185 and SP0274 specification compliance evidence packs assemble automatically per pipeline segment. Holiday-detection logs synchronise with the cathodic-protection survey data. Client audits that previously took 5 staff-days to prepare now generate in 2 hours.

Pricing varies by region. Demo on request for an Atlantis quote tailored to your coating operation.

Book a 30-minute demo. We will walk through NACE/SSPC inspection workflow, DFT statistical analysis, holiday-detection logging and field-service mobile app for remote-site coating crews. Demo on request — free trial available.

What this page covers

  • The coating industry workflow Atlantis is built around
  • Atlantis modules relevant to coating industry firms
  • Coating industry case studies (anonymised)
  • Atlantis vs generic ERP for coating contractors
  • Frequently asked questions
  • Integrations coating contractors ask for
  • See Atlantis Coating Industry ERP in action

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