Maritime inspection · Germany
Thickness Measurement for Timber, Wood-Pellet and Bulk Ships at the Port of Wismar
Wismar is a timber port. Round logs and sawn wood come in for the wood-processing plants beside the quays, and wood pellets, grain, fertiliser and other bulk cargoes move through the same berths on handysize bulkers and coasters. Log cargoes batter hatch covers and hold frames, and pellet cargoes make hold entry hazardous, so gauging here is as much about safe planning as measurement. Atlantis mobilises its technicians from India to the ship for every Wismar job, booked against the vessel's loading or discharge slot.
Hold frames after log cargoes
Logs are loaded and discharged with grabs and cranes that strike frames, brackets and hatch coamings. Mechanical damage removes coating and lets corrosion take hold, so hold frames on timber carriers are worth gauging and inspecting after each heavy discharge season.
Safe entry after wood pellets
Wood pellets give off carbon monoxide and use up oxygen in closed holds and adjacent spaces. Before anyone enters, the hold is ventilated and tested under the ship's entry permit, and the gauging plan allows time for that.
Deck cargo and hatch covers
Timber stowed on deck loads hatch covers, coamings and lashing points heavily, and lashing gear chafes the plating. Hatch cover top plating, side plates and coaming tops can be gauged and crack-checked between voyages while the covers are open.
Inspection services for ships at Wismar
Each service has its own page with the method, the class requirements and what the report contains.
Ultrasonic Thickness Measurement (UTM)
Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.
ExploreSpecial Survey Thickness Measurement
Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.
ExploreCAS (Condition Assessment Scheme)
Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.
ExploreCAP Thickness Measurement
Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.
ExploreESP Gauging
Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.
ExploreHull Structural Integrity
Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.
ExploreShip Piping Inspection
Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.
ExploreScrubber Piping Inspection
EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.
ExploreIHM (Inventory of Hazardous Materials)
IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.
ExploreMarine NDT Services
Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.
ExploreThe Port of Wismar and its timber trade
Wismar lies at the head of Wismar Bay on the Mecklenburg coast, between Lübeck and Rostock, behind the island of Poel. Ships reach the port along a dredged fairway through the bay, sheltered from the open Baltic, and the commercial quays sit just north of the Hanseatic old town, which is a UNESCO World Heritage site together with Stralsund. Tidal range is negligible, as everywhere in the western Baltic, and there are no locks. The bay can freeze in hard winters, though ice is not a regular feature of the season. Wismar's history as a shipbuilding town runs from the Hanseatic period to the large covered shipyard on the waterfront, whose hall dominates the skyline beside the port. For a visiting ship, the practical points are a straightforward approach, compact quays and short distances between the berths and the town.
Cargo is led by wood. Sawmills and wood-panel plants have grown up on and next to the port, and they draw round timber by sea from around the Baltic and Scandinavia, while sawn timber, wood products and pellets go out. Alongside the wood trade, Wismar handles grain from the Mecklenburg farmland, fertiliser, building materials and general cargo. The ships that carry these cargoes are mostly coasters, general cargo ships and handysize bulk carriers, many of them trading only within the Baltic and North Sea, and many of them old enough to be on their third or fourth renewal survey. Timber carriers with stanchions and lashing gear for deck cargo are a common sight, and in the grain season the bulk berths fill with ships loading for export.
The covered shipyard on the waterfront, most recently part of MV Werften, was taken over by thyssenkrupp Marine Systems in 2022 for naval shipbuilding. It does not take merchant ships for repair, so Wismar's gauging work is done on ships alongside the cargo quays. Calls here last from a day to several days, depending on the cargo and the handling method, and log cargoes discharged by grab take longer than pellets or grain loaded by conveyor. That gives a window to gauge holds once they are empty, hatch covers while they are open and ballast tanks while the ship works cargo. In the busiest months, berths are in demand and the window is tighter, so we ask for the expected berthing date as early as the charterer can give it.
Where ships are gauged in Wismar
The cargo quays of the Seehafen are where nearly all the work takes place. A timber carrier discharging logs can release one hold at a time as it is emptied and swept, and the team works through frames, brackets and tank top while discharge continues in the other holds. Ships loading wood pellets present the opposite problem: holds are clean before loading, which is the moment to gauge them, because afterwards the cargo makes them unsafe to enter until fully discharged and ventilated. Ballast tanks are usually accessible during either operation once the crew has emptied and gas-tested them.
Wismar has no commercial drydock for visiting ships; the large covered building dock on the waterfront belongs to the naval yard and is not available for merchant repair. Ships due for docking go to repair yards in Poland, Denmark, Lithuania or elsewhere, and readings taken in Wismar can be handed to that yard and to the class surveyor beforehand. For pre-purchase and condition gauging on idle ships, lay-by berths in the port and ships at anchor in Wismar Bay are the other options, the latter reached by launch for small scopes in good weather.
- Timber berths beside the sawmill and panel plants — hold frame, bracket and tank-top gauging on log carriers as each hold is emptied.
- Bulk and pellet berths — hold gauging before wood pellets or grain are loaded, and ballast tank readings during loading.
- General cargo quays — hatch cover, coaming and lashing-point gauging with crack detection on timber and general cargo ships.
- Lay-by berths in the Seehafen — pre-purchase, on-hire and condition gauging on ships waiting for cargo or for sale.
- Wismar Bay anchorage — short scopes by launch on ships waiting for a berth, when conditions allow boarding.
Thickness measurement through the survey cycle at Wismar
How much steel has to be gauged depends on which survey the ship is due for, its type and its age. The pattern below is the usual one under IACS unified requirements; the attending surveyor and the class rules for the ship decide the final extent. For a ship calling at Wismar, we agree the programme with the class and the owner before the team mobilises.
| Survey | When it falls | What the thickness measurement usually covers |
|---|---|---|
| Annual survey | Every year, within three months of the anniversary date | General examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey. |
| Intermediate survey | In place of the second or third annual survey | Suspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age. |
| Renewal survey No. 1 | Around 5 years | The first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal. |
| Renewal survey No. 2 | Around 10 years | Wider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey. |
| Renewal survey No. 3 | Around 15 years | Extensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal. |
| Renewal survey No. 4 and later | Around 20 and 25 years | Gauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme. |
| Docking survey | Twice in each five-year period | Bottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged. |
Cargo hazards, port state control and Baltic trading
Ships at Wismar come under German port state control within the Paris MoU, and older bulk carriers and general cargo ships are frequent subjects of those inspections. The IMSBC Code governs the bulk cargoes moving through the port, and its schedule for wood pellets warns of carbon monoxide generation and oxygen depletion in cargo holds and in spaces connected to them. For a gauging team that means atmosphere testing and ventilation before entry are part of the plan, not an afterthought, and the ship's enclosed-space procedures are followed for every hold and tank.
Bulk carriers in the Wismar trade fall under the Enhanced Survey Programme, and their renewal surveys carry the extended gauging and close-up survey that ESP demands of ageing hold and tank structure. Smaller general cargo ships are outside ESP but still subject to the usual class cycle and, since 2025, to EU MRV emissions reporting from 400 GT upward. Ships of all flags calling at the port need an Inventory of Hazardous Materials under EU rules, and those trading to the northern Baltic in winter must meet the ice-class requirements of Finnish and Swedish ports.
Ships trading to Wismar are inside a sulphur emission control area, where fuel must not exceed 0.10% sulphur unless an exhaust gas cleaning system (scrubber) is fitted. Scrubber wash-water piping, the overboard discharge and the hull penetration around it are among the fastest-corroding parts of a modern ship, so they belong in the gauging scope at every docking and, on open-loop systems, between dockings.
Typical gauging jobs at Wismar
The cargo decides the job at Wismar. On log carriers, holds are gauged as they empty and hatch covers between voyages; on pellet and grain ships, holds are measured before loading begins, with the entry permit and gas readings recorded alongside the thickness data. Older handysize bulkers approaching an intermediate or renewal survey often use a Wismar call to gauge ballast and hold structure and send the yard a steel estimate. The superintendent defines the priority list, and the crew prepares spaces so that the time alongside goes on measurement rather than waiting for access, lighting or gas tests. Examples:
- A log carrier discharging round timber: hold frames, lower brackets and tank-top plating gauged hold by hold as the cargo comes out, with grab damage recorded.
- A handysize bulker before loading wood pellets: hold side shell, hopper and topside tank plating gauged while the holds are clean and safe to enter.
- A timber carrier between voyages: hatch cover top and side plates, coaming tops and deck lashing points gauged and checked for cracks.
- A grain-loading coaster ahead of its intermediate survey: selected ballast tanks gauged to give the docking yard an early steel estimate.
- A general cargo ship offered for sale at a lay-by berth: holds, ballast tanks and deck plating measured for the prospective buyer.
How a thickness measurement job runs at Wismar
Most of the work on a Wismar job happens before the team boards: scope, plan and access are settled first, so the time on board goes on measurement.
Hamburg Airport is the usual gateway, with rail and road connections east to Wismar; Rostock-Laage is closer but has few international services. The team holds Schengen visas for Germany, and the agent arranges port access, the berth window and, where pellets or other hazardous cargoes are involved, confirmation that the holds will be ventilated and tested before entry. We fix flights once the loading or discharge slot is confirmed, because timber and bulk berths at Wismar can shift with cargo readiness.
- Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
- We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
- Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
- Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
- Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
- The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.
Who does the work, and when class approval applies
The inspection team is mobilised from India for each job; nobody is stationed at the port, so mobilisation is planned against the vessel's schedule and visa lead times. Our founder and Responsible NDT Level III, who holds ASNT NDT Level III in UT, RT, MT, PT and VT and has over eleven years of international field experience, plans and supervises the work. Technicians are certified under the company's written practice to ASNT SNT-TC-1A, and the company holds ISO 9001 and ISO 14001 certification.
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Governing codes and standards
- IACS UR Z7 hull classification surveys
- IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
- IACS UR Z17 approval of service suppliers
- SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
- MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
- The rules of the vessel's classification society
What you receive
- Thickness measurement report on the class formats, with sketches
- Summary of substantial and excessive corrosion against allowable margins
- Pitting and grooving records with depth and extent
- Piping wall-thickness tables with isometric sketches
- Magnetic particle or penetrant crack-detection reports
- Gauge calibration records and technician certificates
Industries served
- Timber and log carriers
- Handysize bulk carriers
- Wood-pellet carriers
- Coasters and short-sea general cargo ships
- Grain and fertiliser carriers
- Ice-class Baltic traders
Frequently asked questions
Can you gauge holds on a ship that has carried wood pellets?
Only after the cargo is fully discharged and the hold and connected spaces have been ventilated and tested for oxygen and carbon monoxide under the ship's entry permit. Pellets can make a hold dangerous for days after closing, so we prefer to gauge holds before loading. If gauging must follow a pellet discharge, the plan builds in ventilation time and the readings start only when the atmosphere is confirmed safe.
Does log handling damage hold structure enough to need gauging?
It often adds to the problem. Grabs and swinging logs strike frames, brackets and coamings, and the bare steel they leave behind corrodes faster than coated areas. Thickness readings show where wastage has developed, and the visual record shows where frames are bent or detached. Together they let the superintendent decide what can wait for the next docking and what cannot.
Is the Wismar shipyard available for repairs or docking?
No. The large shipyard on the waterfront now belongs to a naval shipbuilder and does not take merchant ships for repair. Ships calling at Wismar dock at repair yards elsewhere on the Baltic, chosen by the owner. Gauging at Wismar is done alongside the cargo quays, and the readings can be sent to the docking yard to prepare the steel renewal.
How much can be done during a timber discharge at Wismar?
A good deal, because log discharge by grab takes time and frees one hold after another. The team gauges each hold as it is emptied and swept, while ballast tanks and hatch covers can be fitted in around the cargo work. We agree with the chief officer which holds come free first, so the team is ready at the hatch when each one is clear.
Does thickness measurement at Wismar need class approval?
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Planning a survey or a drydock?
Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
Request a QuoteRequest a ship gauging quote
Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
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