Maritime inspection · Greece

Ship Thickness Gauging at the Port of Volos and in the Pagasetic Gulf

Volos is Thessaly's port, set at the head of the enclosed Pagasetic Gulf, and its quays serve bulk and general cargo for central Greece alongside ferries to Skiathos, Skopelos and Alonissos. Bulk carriers and multipurpose ships stay for days handling steel, cement, grain and other cargoes, and the gulf's calm anchorages hold ships waiting their turn. That gives superintendents real windows for gauging between drydockings. For a Volos job we fly technicians from India to the ship and work around its cargo programme.

Long cargo calls at the quays

Ships loading steel products and cement or discharging bulk raw materials for the region's industry spend several days alongside. Holds emptied during the call can be gauged one at a time, along with hatch covers and coamings whenever the covers are open.

A sheltered gulf for anchor work

The Pagasetic Gulf is almost landlocked, entered through a narrow channel off Trikeri, so its anchorages rarely see a heavy sea. Launch-borne gauging on ships waiting for a berth or orders depends less on the weather than at most open Aegean roadsteads.

Island ferries out of season

Ferries on the Sporades routes work hard in summer and much less in winter. Their vehicle decks, ballast tanks and voids can be measured during the quiet months, giving the operator a steel scope well before the annual docking comes round.

Inspection services for ships at Volos

Each service has its own page with the method, the class requirements and what the report contains.

Ultrasonic Thickness Measurement (UTM)

Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.

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Special Survey Thickness Measurement

Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.

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CAS (Condition Assessment Scheme)

Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.

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CAP Thickness Measurement

Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.

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ESP Gauging

Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.

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Hull Structural Integrity

Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.

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Ship Piping Inspection

Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.

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Scrubber Piping Inspection

EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.

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IHM (Inventory of Hazardous Materials)

IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.

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Marine NDT Services

Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.

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Volos and the enclosed waters of the Pagasetic Gulf

Volos stands at the northern end of the Pagasetic Gulf, below the slopes of Mount Pelion, roughly midway along the Greek mainland's east coast between Athens and Thessaloniki. The gulf is a near-enclosed basin that opens to the Aegean only through a narrow channel between the southern tip of the Magnesia peninsula at Trikeri and the mainland, which gives the port calm water in most weather. The Volos Port Authority runs the commercial port, with quays for bulk and general cargo, a passenger harbour for the island ferries and cruise ships, and links to the rail and road network of the Thessalian plain, one of the country's main farming regions. Industry around the gulf, including steel and cement production, relies on the port for raw materials and exports.

Cargo ships make up the larger part of the merchant traffic. Handysize and Supramax bulk carriers, general cargo and multipurpose ships, and coasters handle steel products, cement and clinker, grain, fertilisers, minerals and project cargo, on trades that run across the Mediterranean and beyond. Volos sees fewer ships than the big hubs, but they tend to stay longer, which suits planned inspection work. Many are older vessels in regional trades that change owners and charterers often. In the passenger harbour, ferries run to the Northern Sporades through the season, and cruise ships call between spring and autumn. Tugs, pilot boats and fishing vessels make up the resident fleet, and yachts use the city marina and the anchorages along the Pelion coast.

The enclosed gulf protects the port from the swell that builds in the open Aegean, although strong winds can still funnel down from Pelion or along the gulf and make launch work choppy for a day. The summer meltemi is felt mainly at the gulf's entrance and in the channels around the Sporades, where it can delay ferry sailings. Tides are negligible. Cargo calls continue through the year, with grain and agricultural exports from the Thessalian plain picking up after the harvest, while the ferry fleet follows the island tourist season. For gauging, that means cargo ships offer windows at any time of year, ferries mainly between late autumn and spring, and anchorage work can be planned with more confidence than at exposed ports.

Where a ship can be gauged in Volos

Volos has no large merchant shipyard, so gauging here is done on ships afloat. At the cargo quays, bulk carriers and general cargo ships are measured during their calls, hold by hold as discharge finishes or before loading begins, with hatch covers, coamings and ballast tanks added where the crew can make them safe. Ships waiting for a berth lie at anchor in the gulf off the port, reached by launch through the agent, and a few days there is enough for deck, hatch cover and ballast tank work. Ferries are gauged in the passenger harbour or at lay-by berths during the winter, when one can be taken out of service for a few days without cutting the island links.

For dry-docking, ships from Volos usually head south. Chalkis Shipyards is the closest docking yard, reached through the North Euboean Gulf and the Euripus narrows for ships that fit the passage, or around Evia otherwise, and the Perama, Salamina and Elefsina yards near Piraeus take larger ships. Gauging done at Volos before that voyage lets the owner send measured readings with the docking enquiry and compare yards on the same scope. For ships trading regularly into the port, a programme can be spread over several calls, measuring a few holds and tanks each time until the full renewal survey extent is covered before the ship reaches the yard.

  • Bulk and general cargo quays: hold, hatch cover, coaming and ballast tank gauging during steel, cement and grain calls
  • Pagasetic Gulf anchorage: pre-docking, pre-purchase and on-hire gauging by launch on ships waiting for a berth or orders
  • Passenger harbour: car deck, ramp, void and ballast tank gauging on Sporades ferries during winter lay-ups
  • Industrial berths around the gulf: deck and hold readings on ships serving local plants, arranged with the berth operator
  • Chalkida and Piraeus-area yards: where Volos ships usually dock for bottom gauging and steel renewal

Thickness measurement through the survey cycle at Volos

Class rules set the survey cycle, and the cycle sets how much gauging a ship needs. A superintendent planning a call at Volos usually knows which survey is due; the table shows what the thickness measurement for each one typically involves. The exact extent comes from the class rules for the ship type and the surveyor attending, so the thickness measurement programme is agreed with the class before work starts.

SurveyWhen it fallsWhat the thickness measurement usually covers
Annual surveyEvery year, within three months of the anniversary dateGeneral examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey.
Intermediate surveyIn place of the second or third annual surveySuspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age.
Renewal survey No. 1Around 5 yearsThe first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal.
Renewal survey No. 2Around 10 yearsWider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey.
Renewal survey No. 3Around 15 yearsExtensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal.
Renewal survey No. 4 and laterAround 20 and 25 yearsGauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme.
Docking surveyTwice in each five-year periodBottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged.

Inspection regime and trade patterns at Volos

Volos is a Paris MoU port, and the Hellenic Coast Guard carries out port state control on foreign-flagged ships through the Volos harbour master. General cargo ships and older bulk carriers in regional trades feature prominently in Paris MoU detention records, and the structural deficiencies found most often on them, such as wasted hatch covers and coamings, holed air pipes and ventilators, and corroded deck fittings, are exactly what a short gauging scope can reveal before an inspector does. Ships calling at EU ports must carry an Inventory of Hazardous Materials under the EU Ship Recycling Regulation, and Volos calls count as EU voyages for the Emissions Trading System and FuelEU Maritime.

The cargoes shape the work. Cement, clinker and minerals are abrasive and dusty; they wear hold coatings, choke bilge wells and speed up wastage in the lower parts of holds where residues and wash water collect after cleaning. Grain, by contrast, needs clean, sound holds before loading, so a charterer's hold inspection can expose coating breakdown and rust scale that an owner had not planned to deal with until the next docking. Ships moving between these trades go through repeated cleaning and wetting cycles that hold steel tolerates badly. On such ships we measure the lower hold, the bilge wells and the hatch cover undersides closely, because that is where condition usually runs ahead of the last survey record.

Since 1 May 2025 the whole Mediterranean has been a sulphur emission control area, so ships calling at Volos burn 0.10% sulphur fuel or run a scrubber. Scrubber wash-water piping, the overboard discharge and the hull penetration around it corrode quickly in service and are worth adding to the gauging scope at every docking.

Gauging requests we see for Volos

Volos work is planned around cargo calls and the ferry off-season. A technical manager whose bulk carrier or general cargo ship will spend several days at the quays asks for holds, hatch covers and ballast tanks to be measured as the cargo work allows, building up data before a renewal or intermediate survey. Buyers and charterers bring pre-purchase and on-hire scopes on ships alongside or at anchor in the gulf. Ferry operators use the winter to measure ageing vehicle decks and tanks ahead of docking. We agree the sequence with the master and agent so that gauging follows cargo operations instead of holding them up. Typical scopes:

  • Hold, hopper and topside tank gauging on a Supramax arriving empty to load steel products, measured hold by hold before loading, to build data for its next renewal survey.
  • Hatch cover, coaming and air pipe gauging on a general cargo ship discharging clinker, requested by a manager preparing for an expected PSC inspection.
  • On-hire gauging on a Handysize bulk carrier at anchor in the Pagasetic Gulf before delivery into a time charter.
  • Vehicle deck, ramp and ballast tank gauging on a Sporades ferry during its winter lay-up, ahead of a docking at Chalkida or Perama.
  • Pre-purchase condition gauging on a coaster alongside, covering shell from inside, tank top, double bottom tanks and hatch covers.

How a thickness measurement job runs at Volos

A gauging job at Volos runs the same way whatever the ship type. The sequence below is what the superintendent, the attending surveyor and the yard can expect from us.

Thessaloniki and Athens airports both serve Volos by road, and Central Greece Airport at Nea Anchialos, close to the city, has mainly seasonal flights. The port is under ISPS control, so the ship's agent arranges entry passes in advance with the technicians' certificates and equipment lists, and books launches for ships at anchor in the gulf. Technicians travel from India on Schengen visas. For ships trading here regularly, we suggest arranging visas ahead of the next likely call rather than waiting until the berth date is fixed.

  • Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
  • We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
  • Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
  • Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
  • Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
  • The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.

Who does the work, and when class approval applies

Atlantis mobilises its inspection team from India to the vessel, for each job. There is no office or agent at the port; the team travels to the ship, which is why the planning step comes first. Work is planned and supervised by our Responsible NDT Level III, the founder, who holds ASNT NDT Level III in UT, RT, MT, PT and VT and has more than eleven years of international field experience. Technicians are qualified and certified under the company's written practice to ASNT SNT-TC-1A, and Atlantis is certified to ISO 9001 and ISO 14001.

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Governing codes and standards

  • IACS UR Z7 hull classification surveys
  • IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
  • IACS UR Z17 approval of service suppliers
  • SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
  • MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
  • The rules of the vessel's classification society

What you receive

  • Thickness measurement report on the class formats, with sketches
  • Summary of substantial and excessive corrosion against allowable margins
  • Pitting and grooving records with depth and extent
  • Piping wall-thickness tables with isometric sketches
  • Magnetic particle or penetrant crack-detection reports
  • Gauge calibration records and technician certificates

Industries served

  • Handysize and Supramax bulk carriers
  • General cargo and multipurpose ships
  • Coasters
  • Project cargo ships
  • Ro-pax ferries to the Sporades
  • Cruise ships
  • Tugs and harbour craft

Frequently asked questions

Is the Pagasetic Gulf anchorage suitable for launch-borne gauging in winter?

Generally yes, and more often than open Aegean anchorages, because the gulf is almost enclosed and swell from the open sea rarely reaches it. Strong local winds can still interrupt transfers for a day, so we leave some margin. The other limit is the ship itself: tanks must be ventilated, tested and certified safe, which the crew can prepare while waiting for the berth.

Where do ships from Volos usually go for dry-docking?

The nearest docking yard is Chalkis Shipyards, which takes ships up to around Supramax size; larger ships usually dock in the Piraeus area, at Perama, Salamina or the Elefsina bay. Gauging at Volos before the voyage gives you measured readings to send with the docking enquiry, so the yard prepares staging and plate for a known scope. We can also follow the ship to the yard to finish the programme.

Can holds be gauged while a ship loads steel in Volos?

Before loading, yes. Once steel coils or billets are stowed, the tank top and lower hold are out of reach until discharge. If the ship arrives with clean, empty holds, we measure them before loading starts, working in the order the stevedores will use the holds, and finish any remaining holds at the discharge port or the next suitable call.

Do you gauge Sporades ferries?

Yes, usually in the winter months when the island timetable is reduced. Vehicle decks and their stiffeners, ramps and hinges, ballast and fuel tank boundaries and void spaces are the main areas, with magnetic particle testing at ramp hinges and deck fittings if requested. The readings let the operator plan steel renewal with the docking yard before the ship is lifted.

Does thickness measurement at Volos need class approval?

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Planning a survey or a drydock?

Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.

Request a Quote

Request a ship gauging quote

Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.








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