Maritime inspection · Sweden
Ship Gauging and Thickness Measurement at Trelleborg
Trelleborg is the Swedish end of the shortest ferry routes to Germany and Poland, and its harbour exists to turn ships round quickly. Trailers roll off, trailers roll on, and the ship is gone within hours. That rhythm decides how gauging is done here. Atlantis mobilises technicians from India to the vessel, with no staff or agent of its own in Sweden, and builds each scope around the ship's turnaround or a planned lay-by.
Turnarounds measured in hours
A ferry in Trelleborg may be alongside for only a few hours. Scopes are split into short blocks, each finished and reported before sailing, so a renewal-survey record builds up across many calls rather than one long stop.
Decks that carry the trailers
Vehicle decks take constant weight, salt carried in on wheels and damp from drainage. Plating, gutters and stiffeners under the lanes are where wastage shows first, and where gauging pays off.
Doors, ramps and hinges
Bow and stern doors and ramp hinges are safety-critical. Thickness readings around the door surrounds, combined with magnetic particle checks of hinge and lug welds, give the superintendent a measured picture of the structure.
Inspection services for ships at Trelleborg
Each service has its own page with the method, the class requirements and what the report contains.
Ultrasonic Thickness Measurement (UTM)
Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.
ExploreSpecial Survey Thickness Measurement
Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.
ExploreCAS (Condition Assessment Scheme)
Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.
ExploreCAP Thickness Measurement
Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.
ExploreESP Gauging
Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.
ExploreHull Structural Integrity
Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.
ExploreShip Piping Inspection
Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.
ExploreScrubber Piping Inspection
EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.
ExploreIHM (Inventory of Hazardous Materials)
IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.
ExploreMarine NDT Services
Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.
ExploreTrelleborg: the southern gate of Sweden
Trelleborg lies on the south coast of Skåne, at the very southern end of Sweden, and looks across the Baltic towards Germany and Poland. The harbour is a sheltered basin dug out behind breakwaters, with several quays, a ferry terminal and extensive marshalling areas for trailers and cars behind them. Ships approach directly from open water with a short run in, which means a ship can be at a berth within minutes of crossing the entrance. Trelleborg ranks among the busiest ro-ro ports in Sweden.
Traffic is almost entirely wheeled. Ro-pax ferries and ro-ro freight ships connect Trelleborg with German and Polish ports on fixed daily rotations, carrying trailers, cars, coaches and passengers. Some quays take other cargoes, including forest products and general cargo, and a few tankers and bulk carriers call to supply local industry. The ferries are large, fast-turnaround ships that burn a lot of fuel and spend most of their lives at sea or at one of two or three berths, which makes their time alongside valuable and tightly controlled.
The Baltic here is open to wind from the west and south, and a strong blow can make berthing slow and cancel crossings. Ice is rare on the south Swedish coast, and the harbour almost never closes for ice. Because the sea has almost no tide, the quay height is stable, and gangways and ramps meet the ships at consistent levels. Sea spray and salt are the main weather issues for open decks, which is one reason vehicle decks and drainage gutters corrode as they do. Autumn and winter storms are when the schedule is most disrupted.
Where gauging is done at Trelleborg
There is no drydock for large ships at Trelleborg. Ferries are sent for their renewal surveys and refits to yards in Poland, Germany or elsewhere on the Baltic, often during a winter overhaul period, and the gauging done here helps to plan that visit. An operator who knows where the deck, frames, door surrounds and piping have thinned can send the yard a list of steel and pipe renewals in advance, which shortens the time the ship spends out of service.
At the berths, the available time is the whole difficulty. We therefore work in short, prepared blocks. Crew mark test areas, remove deck coverings where agreed, and open access to engine-room spaces; the team starts as the last vehicles leave and aims to be finished as boarding starts. Longer scopes are planned for lay-by periods, relief ships and the occasional weekend when a vessel is held. Cargo operations, security rules and the ship's safety management system control entry to each area.
- Ferry berths — vehicle-deck plating, drainage gutters, ramps and door surrounds on ro-pax ships during turnarounds.
- Ro-ro freight quays — trailer decks, tween decks and lower holds on ro-ro ships between loadings.
- Engine rooms alongside — fire main, sea-water cooling, bilge and ballast piping readings in prepared sections.
- General cargo and forest-product berths — hatch covers and hold structure on multipurpose ships during discharge.
- Lay-by berths — longer programmes on ships relieved from service, held for charter or for sale.
- Yards in Poland, Germany and Denmark — the usual dockings, planned from readings taken here.
Thickness measurement through the survey cycle at Trelleborg
How much steel has to be gauged depends on which survey the ship is due for, its type and its age. The pattern below is the usual one under IACS unified requirements; the attending surveyor and the class rules for the ship decide the final extent. For a ship calling at Trelleborg, we agree the programme with the class and the owner before the team mobilises.
| Survey | When it falls | What the thickness measurement usually covers |
|---|---|---|
| Annual survey | Every year, within three months of the anniversary date | General examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey. |
| Intermediate survey | In place of the second or third annual survey | Suspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age. |
| Renewal survey No. 1 | Around 5 years | The first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal. |
| Renewal survey No. 2 | Around 10 years | Wider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey. |
| Renewal survey No. 3 | Around 15 years | Extensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal. |
| Renewal survey No. 4 and later | Around 20 and 25 years | Gauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme. |
| Docking survey | Twice in each five-year period | Bottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged. |
Swedish port state control and the ro-pax inspection regime
Port state control in Sweden is carried out for the Paris MoU by the Swedish Transport Agency (Transportstyrelsen). Passenger ships on regular routes between EU ports are covered by Directive (EU) 2017/2110, so ro-pax ferries calling at Trelleborg are inspected by the host state both before they start a service and at regular intervals afterwards. Inspectors give close attention to fire protection, watertight integrity, fire mains, sea-water systems and the structure and securing of bow and stern doors, so recent wall-thickness readings on those items are useful evidence of maintenance.
The regional picture also includes the Swedish and Finnish ice-class rules, which apply to ships that continue north into the Bothnian Sea, and rising emissions obligations. EU ETS has covered shipping since 2024 and FuelEU Maritime since 2025, which puts a financial weight on every crossing; a ferry operator watches hull condition because added roughness and extra weight cost fuel. Every ship entering an EU port must have an Inventory of Hazardous Materials on board under the Ship Recycling Regulation, and surveyors examine the records during port state control.
Ships trading to Trelleborg are inside a sulphur emission control area, where fuel must not exceed 0.10% sulphur unless an exhaust gas cleaning system (scrubber) is fitted. Scrubber wash-water piping, the overboard discharge and the hull penetration around it are among the fastest-corroding parts of a modern ship, so they belong in the gauging scope at every docking and, on open-loop systems, between dockings.
Typical gauging jobs at Trelleborg
The work follows the ferries. We agree a scope with the superintendent, confirm the turnaround times with the agent, and break the job into blocks that fit each call. Results are reported after each block so the technical team sees progress. Where a ship is heading to a yard, we format the readings so the yard's planners can turn them into a steel and pipe order without re-measuring.
- Trailer-deck plating, gutters and stiffeners gauged on a ro-pax across several turnarounds, with the worst areas marked for renewal.
- Bow door surround and stern ramp structure readings with magnetic particle testing of hinge and lug welds, requested after a surveyor's recommendation.
- Fire main and sea-water cooling pipe wall thickness measured in the engine room and reported before departure.
- Pre-refit gauging of a ferry's car decks, ramps and ballast tanks, to give a Polish or German yard a steel list before docking.
- Condition gauging of a ro-ro ship laid by for sale, with decks, tween decks and ballast tanks measured for a buyer.
How a thickness measurement job runs at Trelleborg
The sequence for a thickness measurement job at Trelleborg is short and written down, so the yard, the surveyor and the superintendent know who arranges what.
The usual arrival points are Copenhagen Airport, with its road and rail links across the Øresund Bridge, and Malmö Airport, which is smaller. Trelleborg is roughly an hour from Malmö by road or train. Sweden is a Schengen state, so technicians from India travel on Schengen visas, which should be requested early. Access to the ferry quays is controlled, and the ship's agent or the operator arranges security passes before the team arrives.
- Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
- We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
- Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
- Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
- Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
- The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.
Who does the work, and when class approval applies
We send the team from India to the ship for each job rather than keeping staff at the port, and plan the mobilisation around visas and the vessel's itinerary. The work is planned and supervised by the founder, our Responsible NDT Level III (ASNT NDT Level III in UT, RT, MT, PT and VT, with more than eleven years of international field experience). Technicians hold certification under the company's written practice to ASNT SNT-TC-1A; Atlantis is ISO 9001 and ISO 14001 certified.
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Governing codes and standards
- IACS UR Z7 hull classification surveys
- IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
- IACS UR Z17 approval of service suppliers
- SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
- MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
- The rules of the vessel's classification society
What you receive
- Thickness measurement report on the class formats, with sketches
- Summary of substantial and excessive corrosion against allowable margins
- Pitting and grooving records with depth and extent
- Piping wall-thickness tables with isometric sketches
- Magnetic particle or penetrant crack-detection reports
- Gauge calibration records and technician certificates
Industries served
- Ro-pax ferries
- Ro-ro freight ships
- Trailer and vehicle carriers
- General cargo ships
- Forest-product carriers
- Short-sea coasters
- Small product tankers
Frequently asked questions
How can a ferry be gauged when it is only in Trelleborg for a few hours?
By splitting the scope into short blocks that each finish before sailing. Crew prepare the areas, the team starts as soon as the vehicle decks are clear, and a first report is passed to the superintendent before departure. Across several calls the readings add up to a full record, which can then support a renewal survey and the steel list.
Is there a drydock in Trelleborg for ferry renewal surveys?
No dock for large ferries. Operators send ships to yards in Poland, Germany or elsewhere on the Baltic. Gauging at Trelleborg is done beforehand so the yard knows which plates, pipes and door structures to plan for, and has time to order material rather than waiting until the ship is already in the dock.
Can you check bow doors and ramp hinges at Trelleborg?
Yes. We measure the plating and framing around the door surrounds and ramp structure, and test hinge and lug welds with magnetic particle inspection when the ship's maintenance plan or the class surveyor asks for it. Access and cleaning are arranged with the crew, and the work is timed for a longer stay than a standard turnaround.
Does winter weather affect gauging at Trelleborg?
Ice is rare, but storms can delay ships and make the open deck cold and wet. Work inside the ship, such as engine rooms, voids and tanks, continues in most weather. For deck plating we plan outdoor blocks in daylight and allow flexibility for late arrivals, so a delayed ferry does not waste the technician's time.
Does thickness measurement at Trelleborg need class approval?
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Planning a survey or a drydock?
Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
Request a QuoteRequest a ship gauging quote
Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
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