Maritime inspection · France
Hull and Tank Thickness Measurement in Toulon
Toulon is best known as the French Navy's main Mediterranean base, but the same large natural harbour also holds a civilian side: ferries to Corsica, cruise calls, cargo ships at Brégaillon and a civilian ship-repair sector. Owners and superintendents ask for ultrasonic gauging on commercial ships, ferries and large yachts here. Technicians are flown in from India for each job, and the military dockyard is closed to this work.
Corsica ferry and cruise calls
Ro-pax ferries serve Corsica from Toulon and cruise ships call through the season. Their vehicle decks, ramps and tanks are the usual gauging targets during turnarounds.
Civilian repair beside a naval base
The commercial harbour has its own repair berths separate from the navy's dockyard. Merchant ships and ferries can be gauged there, and larger yacht work is nearby at La Ciotat.
Mediterranean ECA scrubber piping
Scrubber-fitted ferries and cruise ships now work in ECA mode on every crossing of the basin. Wash-water and overboard piping is a regular item for gauging at Toulon.
Inspection services for ships at Toulon
Each service has its own page with the method, the class requirements and what the report contains.
Ultrasonic Thickness Measurement (UTM)
Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.
ExploreSpecial Survey Thickness Measurement
Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.
ExploreCAS (Condition Assessment Scheme)
Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.
ExploreCAP Thickness Measurement
Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.
ExploreESP Gauging
Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.
ExploreHull Structural Integrity
Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.
ExploreShip Piping Inspection
Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.
ExploreScrubber Piping Inspection
EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.
ExploreIHM (Inventory of Hazardous Materials)
IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.
ExploreMarine NDT Services
Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.
ExploreToulon: a naval harbour with a civilian side
Toulon lies on a deep, sheltered natural harbour on the Var coast, split into the Grande Rade and the Petite Rade by a long breakwater. The French Navy occupies much of the harbour, including the main base of its Mediterranean fleet and its large aircraft carrier, and the area around the naval dockyard is restricted. Civil shipping uses the quays along the city front, the ferry terminal and the cargo area at Brégaillon, which lies on the western side near La Seyne-sur-Mer. The commercial port is managed by the Métropole Toulon Provence Méditerranée.
Civil traffic is varied rather than large. Ro-pax ferries link Toulon with Corsica and carry passengers and freight, cruise ships call between spring and autumn, and Brégaillon handles ro-ro and general cargo and some project loads. Smaller passenger ships, excursion boats and yachts crowd the old port. The bay also sees naval auxiliaries, tugs and support vessels of the navy, but these belong to the military side and are not available for commercial gauging. In practice the civilian ships we see are ferries, cruise ships, ro-ro ships and general cargo vessels.
Conditions inside the harbour are sheltered, and the Mediterranean swell is rarely a problem for ships alongside. The mistral can still blow strongly through the Var valleys and make deck work and launch transfers difficult, and winter storms occasionally disrupt cruise and ferry calls. Gauging plans allow for the ferry timetable and cruise season, because turnarounds are short and busiest in summer. Quieter periods in winter and early spring offer longer windows, especially for ships brought in for a planned maintenance period. Ferry schedules are published well ahead, so the plan is usually fixed weeks before the visit.
Where ships can be gauged around Toulon
On the civilian side, gauging takes place alongside at the ferry berths, the cruise quays and the cargo berths at Brégaillon, with passes arranged by the ship's agent through the port gate. Ferries and cruise ships offer short windows during turnarounds, limited to spaces that can be released, such as vehicle decks, ramps, accessible tanks and machinery-space tanks. Cargo ships at Brégaillon offer longer berth stays, which suit ballast tank and deck gauging.
Toulon's civilian ship-repair sector uses repair berths and docks in the commercial harbour that have worked on ferries, tugs and mid-sized merchant ships. Their availability and size should be confirmed with the port and the yard before it is used in a plan. Large yachts and refit projects often go to La Ciotat, a short distance east along the coast, and larger merchant ships may dock at Marseille. The military dockyard and the naval berths are not open for commercial gauging, and we do not plan any work there.
- Ferry terminal berths, for vehicle deck, ramp and ballast tank gauging on Corsica ro-pax ships during turnarounds.
- Cruise quays along the city front, for tank, deck and piping gauging during calls and winter lay-up.
- Brégaillon cargo and ro-ro berths, for ballast tank and deck gauging on general cargo and ro-ro ships.
- Civilian repair berths and docks in the commercial harbour, for ferries, tugs and mid-sized ships subject to availability.
- Anchorage in the Petite Rade or the bay, for launch-served work in calm weather.
- Nearby La Ciotat yard, for larger refits and yacht projects that need a long dry docking.
Thickness measurement through the survey cycle at Toulon
Class rules set the survey cycle, and the cycle sets how much gauging a ship needs. A superintendent planning a call at Toulon usually knows which survey is due; the table shows what the thickness measurement for each one typically involves. The exact extent comes from the class rules for the ship type and the surveyor attending, so the thickness measurement programme is agreed with the class before work starts.
| Survey | When it falls | What the thickness measurement usually covers |
|---|---|---|
| Annual survey | Every year, within three months of the anniversary date | General examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey. |
| Intermediate survey | In place of the second or third annual survey | Suspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age. |
| Renewal survey No. 1 | Around 5 years | The first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal. |
| Renewal survey No. 2 | Around 10 years | Wider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey. |
| Renewal survey No. 3 | Around 15 years | Extensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal. |
| Renewal survey No. 4 and later | Around 20 and 25 years | Gauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme. |
| Docking survey | Twice in each five-year period | Bottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged. |
Port state control and the Mediterranean rules at Toulon
France carries out port state control under the Paris MoU, through the ship safety centres of the maritime administration, and foreign ferries, cargo ships and cruise ships at Toulon are eligible for inspection. The ferry fleet on international routes and ageing cargo ships fit the targeting profile. Recent gauging records on the hull, tanks and decks help the master show an inspector the condition of the steel.
Since the Mediterranean became a SOx emission control area, scrubber-fitted ships have worked to the ECA standard on every crossing, so wash-water supply, discharge and overboard piping sit high on the maintenance list. The EU Ship Recycling Regulation, EU ETS and FuelEU Maritime apply to Toulon calls as at other EU ports. For cruise ships and ferries, the key drivers are class surveys and the operator's own planned maintenance, and the harbour's military neighbourhood means that security rules and access restrictions are strictly enforced for every commercial visit.
Since 1 May 2025 the whole Mediterranean has been a sulphur emission control area, so ships calling at Toulon burn 0.10% sulphur fuel or run a scrubber. Scrubber wash-water piping, the overboard discharge and the hull penetration around it corrode quickly in service and are worth adding to the gauging scope at every docking.
Typical gauging jobs around Toulon
Work at Toulon follows the ferry timetable, the cruise season and the maintenance plans of the operators. For a ferry, we plan around the turnaround and the operator's list; for a cargo ship, around the berth stay and the agent's confirmation. Ultrasonic thickness gauging here usually covers:
- Vehicle deck, ramp and ballast tank steel on a Corsica ro-pax ferry during a turnaround.
- Scrubber wash-water, discharge and overboard piping on a scrubber-fitted ferry or cruise ship.
- Ballast tank, deck and bulwark gauging on a general cargo ship at Brégaillon.
- Winter lay-up gauging of tanks and hull plating on a small cruise ship.
- Pre-docking steel estimate before a mid-sized ship or large yacht sails for a repair yard.
How a thickness measurement job runs at Toulon
Most of the work on a Toulon job happens before the team boards: scope, plan and access are settled first, so the time on board goes on measurement.
Toulon-Hyères airport is the closest, with Marseille Provence and Nice as larger international alternatives and a road transfer from either. The ship's agent arranges the passes for the commercial berths and the ISPS procedures that apply in a harbour shared with a naval base. France is in the Schengen area, so every technician needs a Schengen visa from India before departure, and the visa sets the earliest date. Early notice of the ferry or berth schedule helps us fit the travel plan around the ship.
- Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
- We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
- Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
- Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
- Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
- The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.
Who does the work, and when class approval applies
The inspection team is mobilised from India for each job; nobody is stationed at the port, so mobilisation is planned against the vessel's schedule and visa lead times. Our founder and Responsible NDT Level III, who holds ASNT NDT Level III in UT, RT, MT, PT and VT and has over eleven years of international field experience, plans and supervises the work. Technicians are certified under the company's written practice to ASNT SNT-TC-1A, and the company holds ISO 9001 and ISO 14001 certification.
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Governing codes and standards
- IACS UR Z7 hull classification surveys
- IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
- IACS UR Z17 approval of service suppliers
- SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
- MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
- The rules of the vessel's classification society
What you receive
- Thickness measurement report on the class formats, with sketches
- Summary of substantial and excessive corrosion against allowable margins
- Pitting and grooving records with depth and extent
- Piping wall-thickness tables with isometric sketches
- Magnetic particle or penetrant crack-detection reports
- Gauge calibration records and technician certificates
Industries served
- Corsica ro-pax ferries
- Cruise ships and small expedition ships
- Ro-ro cargo ships
- General cargo ships
- Passenger and excursion vessels
- Tugs and harbour craft
- Superyachts and large refit yachts
- Project cargo and heavy-lift ships
Frequently asked questions
Can naval ships or the navy's dockyard be gauged?
No. The military dockyard and naval berths are closed to commercial work, and we do not plan any gauging there. Our work in Toulon is on civilian ships such as ferries, cruise ships, cargo vessels and yachts at the commercial berths.
Can a ferry be gauged during a Toulon turnaround?
Yes, in the spaces the operator can release. Vehicle decks, ramps, accessible ballast tanks and machinery-space tanks can be gauged while the ship is alongside, though passengers and freight come first. We agree the list with the technical manager and report by location for the next docking.
Is there a drydock in Toulon for merchant ships?
Civilian repair berths and docks exist in the commercial harbour, but capacity and dimensions should be confirmed with the port and the yard. Large refits go to La Ciotat or Marseille, and gauging at Toulon gives the owner steel readings before the ship sails to the yard.
Do security rules at Toulon slow access?
Access is controlled more tightly than at a purely commercial port because the harbour is shared with a naval base. The agent arranges passes for the commercial quays, and we send names and passport details early so the checks are done before the team arrives.
Which permits are needed before entering tanks at Toulon?
Every tank or void space needs a gas-free certificate and an enclosed-space entry permit, with a rescue plan and continuous ventilation. The ferry operator or terminal may add its own permit on top. The superintendent shares the list of spaces and the order of work before the team arrives, which keeps turnaround time free for the gauging itself.
Does thickness measurement at Toulon need class approval?
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Planning a survey or a drydock?
Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
Request a QuoteRequest a ship gauging quote
Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
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