Maritime inspection · China
Ship Thickness Measurement and Hull Inspection in Tianjin
Tianjin is the main seaport for Beijing and the north China plain, on the western shore of Bohai Bay. Its terminals handle containers, coal and ore, crude and LNG, imported vehicles and cruise calls, while offshore vessels support the oil and gas fields of the Bohai. That variety means one job might be car decks and the next an offshore vessel's tanks. Our team flies in from India for each assignment, and the scope is fitted to however long the ship stays in the bay.
Car carrier deck gauging, deck by deck
Vehicle decks, ramps and hoistable decks on car and truck carriers carry repeated wheel loads. At the Tianjin ro-ro berths each deck becomes accessible as it is discharged, so plating and ramp structure can be gauged in sequence.
Offshore vessels between Bohai charters
Supply and support vessels working the Bohai fields return to base between jobs. A planned stand-down lets deck cargo areas, tanks and hull structure be gauged without competing with cargo operations.
Winter conditions planned for
Cold Bohai winters affect how gauging is done on deck and in tanks. Couplant, equipment and the daily sequence are chosen for the conditions, and waterline wastage on ships that meet ice is looked at with that history in mind.
Inspection services for ships at Tianjin
Each service has its own page with the method, the class requirements and what the report contains.
Ultrasonic Thickness Measurement (UTM)
Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.
ExploreSpecial Survey Thickness Measurement
Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.
ExploreCAS (Condition Assessment Scheme)
Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.
ExploreCAP Thickness Measurement
Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.
ExploreESP Gauging
Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.
ExploreHull Structural Integrity
Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.
ExploreShip Piping Inspection
Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.
ExploreScrubber Piping Inspection
EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.
ExploreIHM (Inventory of Hazardous Materials)
IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.
ExploreMarine NDT Services
Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.
ExploreTianjin: the Bohai Bay gateway to Beijing
Tianjin's port is built largely on reclaimed land at the mouth of the Hai River, with distinct areas for different trades. Container terminals occupy their own sections of the port; the Nanjiang area to the south handles coal, ore, crude and other bulk and liquid cargo; and the port also has ro-ro berths for imported vehicles, LNG import terminals and a cruise home port. Approaches run through dredged channels in the shallow waters of the bay, and ships regularly anchor offshore while they wait for a berth.
The cargo mix produces an unusually wide range of ships for one port. Coal and ore carriers serve the steel and power industries of the region; tankers and LNG carriers serve refineries and gas supply for Beijing and the surrounding provinces; pure car and truck carriers bring imported vehicles; and container ships link Tianjin with the rest of Asia and with long-haul services. Offshore supply and support vessels work out of the port for the Bohai oil and gas fields, and they spend long periods close to base, which suits planned gauging between charters. It is a port where a car carrier, an LNG carrier, a coal ship and an offshore supply vessel can all be alongside in the same week.
Bohai Bay is a shallow, semi-enclosed sea, and its winters are cold. In harder winters sea ice forms along its coasts, most of all in the north of the Bohai, and ships trading to Tianjin through the winter can meet ice in the approaches. That is worth bearing in mind when interpreting waterline wastage and coating damage on the forward shell. Winter also matters for the gauging itself: deck work in sub-zero temperatures needs couplant and equipment suited to the cold, readings on frosted or wet surfaces need careful preparation, and tank work depends on ventilation and lighting that can cope with condensation.
Terminals, bases and anchorages across Tianjin port
Tianjin gauging is mostly a terminal or anchorage job. Bulk berths in the Nanjiang area give access to holds after discharge. Car carriers at the ro-ro berths free up each vehicle deck as it is discharged, so deck plating and ramp structure can be gauged progressively. On container ships the berth window decides how much beyond deck and piping can be reached. LNG carriers at the import terminals allow only work that fits the terminal's strict safety controls, which in practice means machinery-space, sea-water and ballast piping. Crude and product tankers at the Nanjiang liquid berths can be gauged on deck, in the pump room when the ship permits and on accessible piping, but not in cargo tanks that are still in service.
Offshore support vessels are the exception to the short-window pattern: they come back to base between jobs and can be scheduled for gauging during a planned stand-down, with time to open tanks properly. Ships that need a dock for their renewal survey often go to yards elsewhere in northern China, such as Dalian or the Shandong coast, and Tianjin gauging then serves as pre-docking data that defines the steel renewal scope before the ship leaves the bay.
- Nanjiang bulk and liquid area — holds and ballast tanks on coal and ore carriers once discharged; deck and piping on tankers at the liquid berths.
- Container terminals — container ships on Asian and long-haul services; deck plating, coamings and scrubber discharge lines measured in the hours the ship is alongside.
- Ro-ro vehicle berths — imported cars and trucks discharged level by level, freeing plating, ramps and hoistable decks on car and truck carriers for measurement as each level empties.
- LNG import terminals — engine-room, sea-water and water-ballast piping on LNG carriers, measured strictly within the terminal's safety rules and the ship's permit system.
- Offshore support bases — Bohai field supply and support vessels in port between charters; tank, deck and hull readings while the vessel is stood down.
- Bohai Bay anchorages — coal, ore and tanker tonnage waiting offshore for Nanjiang berths; sale, delivery and redelivery condition gauging when the weather allows a launch transfer.
Thickness measurement through the survey cycle at Tianjin
Class rules set the survey cycle, and the cycle sets how much gauging a ship needs. A superintendent planning a call at Tianjin usually knows which survey is due; the table shows what the thickness measurement for each one typically involves. The exact extent comes from the class rules for the ship type and the surveyor attending, so the thickness measurement programme is agreed with the class before work starts.
| Survey | When it falls | What the thickness measurement usually covers |
|---|---|---|
| Annual survey | Every year, within three months of the anniversary date | General examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey. |
| Intermediate survey | In place of the second or third annual survey | Suspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age. |
| Renewal survey No. 1 | Around 5 years | The first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal. |
| Renewal survey No. 2 | Around 10 years | Wider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey. |
| Renewal survey No. 3 | Around 15 years | Extensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal. |
| Renewal survey No. 4 and later | Around 20 and 25 years | Gauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme. |
| Docking survey | Twice in each five-year period | Bottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged. |
Port state control, emissions and the Bohai trade
Inspectors from the China Maritime Safety Administration board foreign ships at Tianjin under Tokyo MoU procedures. Bohai Bay is a sensitive, semi-enclosed sea and falls within China's domestic emission control arrangements; open-loop scrubber discharge is restricted in some Chinese waters, and operators should check the current position for the Bohai before arrival. For scrubber-fitted bulk carriers and container ships that can mean closed-loop operation or compliant fuel near the coast, leaving the scrubber idle for part of each voyage — a convenient time to gauge its wash-water and overboard piping.
The trade is domestic and regional as well as international, and the ships reflect that: Chinese-flag coastal bulk carriers and tankers share berths with foreign-flag ships in long-haul trades. Car carriers bring a specific inspection need, because their many decks, ramps and hoistable decks carry repeated wheel loads, and wastage and cracking at deck plating and ramp hinges deserve checking at each survey. Offshore vessels have their own corrosion pattern in deck cargo areas, tank tops and the hull around the waterline, which planned gauging between charters can track from one docking to the next.
Wherever a ship is outside a sulphur emission control area, the global 0.50% sulphur cap applies, and many of the ships calling at Tianjin meet it with an exhaust gas cleaning system rather than compliant fuel. Scrubber wash-water piping, the overboard discharge and the hull penetration around it corrode quickly in service, especially on open-loop systems, and are worth adding to the gauging scope.
Typical thickness gauging jobs in Tianjin
Ship inspection in Tianjin tends to be varied rather than repetitive, because the port mixes so many trades. In each case we fix the scope and the access plan with the superintendent before the ship arrives, mobilise the team from India for the confirmed berth or anchorage window, and record readings in a format that carries straight into a later docking.
- Vehicle deck and ramp gauging on a pure car and truck carrier at the Tianjin ro-ro berths, combined with crack detection at ramp hinges and deck supports.
- Hold frame and hopper plating gauging on a bulk carrier after coal discharge in the Nanjiang area, tracking cargo-related corrosion between renewal surveys.
- Planned hull, deck and tank gauging on an offshore supply vessel at its Tianjin base between Bohai field charters, ahead of its next docking.
- Sale-and-purchase gauging on a Supramax waiting in Bohai Bay, giving the buyer's superintendent hard figures on hold, ballast tank and coaming condition before the deal is concluded.
- Wash-water and overboard lines of a container ship's scrubber, measured at a Tianjin container terminal while the system is out of service near the coast.
How a thickness measurement job runs at Tianjin
Most of the work on a Tianjin job happens before the team boards: scope, plan and access are settled first, so the time on board goes on measurement.
Our technicians arrive through Tianjin Binhai International Airport, or through Beijing Capital or Beijing Daxing with the onward leg by road or rail to the port in the Binhai area. Passes and escorts for the secure port areas come through the ship's agent, and anchorage work in the bay depends on a launch booked by the agent and on weather that allows a safe transfer, which in winter is not a given. Chinese business visas for the Indian technicians are applied for with an invitation letter, and we lodge the applications once the berth window or the offshore vessel's stand-down is confirmed.
- Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
- We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
- Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
- Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
- Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
- The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.
Who does the work, and when class approval applies
The inspection team is mobilised from India for each job; nobody is stationed at the port, so mobilisation is planned against the vessel's schedule and visa lead times. Our founder and Responsible NDT Level III, who holds ASNT NDT Level III in UT, RT, MT, PT and VT and has over eleven years of international field experience, plans and supervises the work. Technicians are certified under the company's written practice to ASNT SNT-TC-1A, and the company holds ISO 9001 and ISO 14001 certification.
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Governing codes and standards
- IACS UR Z7 hull classification surveys
- IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
- IACS UR Z17 approval of service suppliers
- SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
- MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
- The rules of the vessel's classification society
What you receive
- Thickness measurement report on the class formats, with sketches
- Summary of substantial and excessive corrosion against allowable margins
- Pitting and grooving records with depth and extent
- Piping wall-thickness tables with isometric sketches
- Magnetic particle or penetrant crack-detection reports
- Gauge calibration records and technician certificates
Industries served
- Bulk carriers
- Car and truck carriers
- Container ships
- Crude and product tankers
- LNG carriers
- Offshore support vessels
- Cruise ships
Frequently asked questions
Can vehicle decks on a car carrier be gauged during a Tianjin call?
Yes, progressively. As each deck is discharged it becomes accessible, and the team can gauge deck plating, ramp structure and hoistable deck panels before loading starts again. The work needs close coordination with the chief officer and the stevedores, so we agree a deck-by-deck sequence before arrival. Suspected cracking at ramp hinges or deck supports can be checked by magnetic particle testing at the same time.
Does winter in the Bohai affect thickness gauging?
It affects how the work is done rather than whether it can be done. On deck, low temperatures call for couplant and equipment suited to the cold, and readings on frosted or wet surfaces need careful surface preparation. In tanks, condensation and poor ventilation can slow progress. We plan the daily sequence around the weather and the ship's own heating and ventilation.
Can you do offshore vessel thickness gauging between charters?
Yes. Offshore support vessels return to base between jobs, which makes them easier to plan than trading ships. With the stand-down date confirmed, we can gauge deck cargo areas, tanks and accessible hull structure and give the owner condition data before the next docking or charter tender. The scope can be split over more than one stand-down if needed.
Should the renewal survey gauging itself be done at Tianjin?
Tianjin is mainly a cargo port, so a ship that needs a dock for its renewal survey often goes to a repair yard elsewhere in northern China. Tianjin is a good place for the pre-docking gauging, while the ship is discharging or waiting, so the yard and the class surveyor have an early picture of steel renewal before the dock date.
Does thickness measurement at Tianjin need class approval?
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Planning a survey or a drydock?
Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
Request a QuoteRequest a ship gauging quote
Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
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