Maritime inspection · Sweden

Thickness Gauging at Södertälje for Car Carriers, Ro-Ro Ships and Mälaren Traders

Södertälje guards the sea entrance to Lake Mälaren. Its port, on the seaward side of the canal, receives vehicle carriers and ro-ro ships bringing cars into Sweden, along with containers, bulk and oil products, while coasters and tankers bound for Västerås, Köping and other lake ports pass through the lock beside the town. Ships that pause here to discharge, or to wait for their lock slot, can be gauged on deck and in holds and tanks. Technicians are mobilised from India for each job and travel straight to the vessel.

Vehicle decks on car import ships

Car carriers and ro-ro ships discharging new vehicles at Södertälje have fixed and liftable decks, ramps and lashing points that work under repeated load. With the decks emptied after discharge, plating, stiffeners and ramp supports can be gauged and checked for cracks.

Lake traders passing the lock

Coasters and small tankers serving the Mälaren ports usually carry ice class and spend part of every voyage in fresh water. Their ballast tanks, hulls and hatch covers age differently from purely seagoing tonnage, and a stop at Södertälje is a practical point to measure them.

Winter on the lake

Mälaren often freezes in winter, and icebreakers keep the commercial fairways open. Ships that work the lake through the cold months collect abrasion along the waterline, so gauging after the ice season shows that damage before corrosion takes hold in the bare steel.

Inspection services for ships at Södertälje

Each service has its own page with the method, the class requirements and what the report contains.

Ultrasonic Thickness Measurement (UTM)

Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.

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Special Survey Thickness Measurement

Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.

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CAS (Condition Assessment Scheme)

Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.

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CAP Thickness Measurement

Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.

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ESP Gauging

Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.

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Hull Structural Integrity

Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.

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Ship Piping Inspection

Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.

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Scrubber Piping Inspection

EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.

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IHM (Inventory of Hazardous Materials)

IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.

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Marine NDT Services

Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.

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Södertälje, its canal and the route into Mälaren

Södertälje sits on a narrow neck of land between the inner waters of the Baltic archipelago south of Stockholm and Lake Mälaren, Sweden's third-largest lake. A canal with a lock cuts through that neck, and because the lake surface lies only slightly above sea level, the lock lifts or lowers a ship a short distance. Seagoing ships approach from the south through sheltered archipelago waters, call at the port on the seaward side of the lock, and, if they are bound further, pass the lock and the canal into the lake. The size of the lock has always set the size of ship that can reach the lake ports, and the Swedish authorities have been enlarging the lock and canal and deepening lake fairways so that larger vessels can trade into Mälaren.

The port itself is a mixed cargo port with an important role in vehicle imports: car carriers and ro-ro ships discharge new cars for the Swedish market, and the port also handles containers, dry and liquid bulk, and general cargo for the Stockholm–Mälaren region. Beyond the lock, Västerås and Köping are the main lake ports, receiving bulk, oil products, fertiliser and other cargo and shipping out grain, scrap and industrial goods, so a steady stream of coasters and small tankers passes through Södertälje in both directions. The ships in that trade are designed around the lock: compact, often ice-classed, and built to make many short voyages a year. Some of them spend almost their whole working life shuttling between the lake and nearby Baltic ports, which makes their maintenance history unusually regular.

For gauging, the interesting feature of this port is water. Ships trading into Mälaren take ballast from the lake, which is fresh, and spend the rest of their time in the brackish Baltic, so the conditions inside their ballast tanks and around their hulls swing between the two. In winter the lake freezes and ships work behind icebreakers, picking up ice abrasion along the waterline and around the bow. Car carriers bring a different set of concerns: deck plating, ramps and lashing fittings under constant cargo cycling, and in winter the salt and moisture that vehicles carry aboard. Each group needs a different scope, and each offers a different window, from a short discharge to a wait for the lock or the ice.

Where gauging fits in at Södertälje

Södertälje is a cargo port, not a repair harbour, so gauging is done afloat at the berths. At the vehicle terminal the useful time comes after discharge, when the car decks are empty and the ship can provide lighting and safe access to ramps and liftable decks. Container and general cargo quays give shorter windows suited to hatch covers, scrubber lines and selected tanks. Tankers at the oil product berths work under terminal rules, and any entry is limited to ballast tanks, voids and deck structure that the ship can make gas-free and permit for entry.

Ships needing a docking go to yards elsewhere, usually around the Baltic, and the lake traders in particular are often docked during the summer, away from the ice season. Södertälje is therefore most useful for pre-docking estimates, owner's condition gauging and targeted scopes in service. The lock transit itself is no time to work; the team boards at a berth, either in the port or at the next lake port of call if the ship is heading on to Västerås or Köping. Laid-up or idle ships lying at quays in the area give the longest windows for complete condition surveys.

  • Vehicle terminal — car-deck, ramp and lashing-point gauging on car carriers and ro-ro ships once discharge is complete.
  • Container and general cargo quays — hatch covers, holds and scrubber piping measured within the berth window.
  • Oil product berths — ballast tank, void and deck readings on tankers during discharge, within the terminal's rules.
  • Quays used by idle or laid-up ships — longer condition and pre-purchase gauging spread over several days.
  • Mälaren ports beyond the lock — gauging continued at Västerås or Köping when the ship's next discharge is there.

Thickness measurement through the survey cycle at Södertälje

Every renewal survey asks for more thickness measurement than the last, and for oil tankers, chemical tankers and bulk carriers the ESP Code adds close-up survey on top. The table is the usual shape of the work; the class rules and the surveyor set the exact extent, which is why the measurement plan for a job at Södertälje is agreed in writing before mobilisation.

SurveyWhen it fallsWhat the thickness measurement usually covers
Annual surveyEvery year, within three months of the anniversary dateGeneral examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey.
Intermediate surveyIn place of the second or third annual surveySuspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age.
Renewal survey No. 1Around 5 yearsThe first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal.
Renewal survey No. 2Around 10 yearsWider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey.
Renewal survey No. 3Around 15 yearsExtensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal.
Renewal survey No. 4 and laterAround 20 and 25 yearsGauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme.
Docking surveyTwice in each five-year periodBottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged.

Rules, ice and fresh water on the Mälaren route

Port state control at Södertälje follows the Paris MoU and is carried out by the Swedish Transport Agency, and the same applies at the lake ports beyond the lock. Ships flying a non-EU flag must carry an Inventory of Hazardous Materials when they call at an EU port under the EU Ship Recycling Regulation, a point worth checking on older coasters and car carriers that have been bought second-hand from outside Europe. Car carriers in the Swedish import trade are also part of the fleet that owners are reassessing as electric vehicles grow in share: heavier units place more load on deck plating and stiffeners, and fire-safety changes add structure that needs a baseline.

Winter navigation on Mälaren is managed by the Swedish Maritime Administration, which keeps the fairways open with icebreakers and can set ice-class requirements for ships trading into the lake when conditions are severe. Owners of lake traders therefore keep Finnish-Swedish ice class and maintain the ice belt accordingly. Fresh-water ballast changes the corrosion picture inside tanks without making it disappear: coatings still break down at edges, welds and stiffener toes, and sediment collects in the bottom of tanks that alternate between lake and sea water. Thickness readings in those areas, compared from survey to survey, show the rate at which a lake trader is actually losing steel.

Ships trading to Södertälje are inside a sulphur emission control area, where fuel must not exceed 0.10% sulphur unless an exhaust gas cleaning system (scrubber) is fitted. Scrubber wash-water piping, the overboard discharge and the hull penetration around it are among the fastest-corroding parts of a modern ship, so they belong in the gauging scope at every docking and, on open-loop systems, between dockings.

Typical gauging requests at Södertälje

Two kinds of owner commission most of the work: vehicle carrier and ro-ro operators who want deck and ramp condition checked between voyages, and owners of the coasters and small tankers serving the lake ports, who use a call here or at Västerås or Köping to prepare for a survey or a docking. Scopes are planned around the discharge or the lock schedule rather than the other way round, and the team can follow a lake trader through the lock to finish the work at its next port of call if the owner wishes. All readings go into one report on the same TM plan, however many berths the job used.

  • Car-deck plating, stiffener and ramp-support gauging on a vehicle carrier after discharge, with MPI at liftable-deck supports.
  • Ballast tank and double-bottom gauging on a lake-going coaster ahead of a summer docking, split between Södertälje and Västerås.
  • Ice-belt and bow readings on an ice-classed tanker after a winter of Mälaren voyages.
  • Hatch cover and coaming gauging on a general cargo ship discharging at the port's quays.
  • Pre-purchase condition gauging on a small tanker or coaster lying idle in the area.

How a thickness measurement job runs at Södertälje

A gauging job at Södertälje runs the same way whatever the ship type. The sequence below is what the superintendent, the attending surveyor and the yard can expect from us.

Stockholm Arlanda is the international arrival point, and Södertälje is reached by commuter or regional train from Stockholm, or by road. The team travels from India on Schengen visas, which also cover any onward travel to the lake ports or to a docking yard elsewhere in the Schengen area. Access to the vehicle, container and oil berths is controlled under ISPS, so the ship's agent registers the technicians with the terminals before the call, and for lake traders the agent also confirms where the ship will berth after the lock.

  • Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
  • We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
  • Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
  • Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
  • Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
  • The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.

Who does the work, and when class approval applies

Atlantis mobilises its inspection team from India to the vessel, for each job. There is no office or agent at the port; the team travels to the ship, which is why the planning step comes first. Work is planned and supervised by our Responsible NDT Level III, the founder, who holds ASNT NDT Level III in UT, RT, MT, PT and VT and has more than eleven years of international field experience. Technicians are qualified and certified under the company's written practice to ASNT SNT-TC-1A, and Atlantis is certified to ISO 9001 and ISO 14001.

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Governing codes and standards

  • IACS UR Z7 hull classification surveys
  • IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
  • IACS UR Z17 approval of service suppliers
  • SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
  • MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
  • The rules of the vessel's classification society

What you receive

  • Thickness measurement report on the class formats, with sketches
  • Summary of substantial and excessive corrosion against allowable margins
  • Pitting and grooving records with depth and extent
  • Piping wall-thickness tables with isometric sketches
  • Magnetic particle or penetrant crack-detection reports
  • Gauge calibration records and technician certificates

Industries served

  • Vehicle carriers (PCTC)
  • Ro-ro cargo ships
  • Lake-going coasters
  • Small product tankers
  • Container feeders
  • General cargo ships
  • Dry bulk coasters

Frequently asked questions

Can a ship be gauged while it waits for the Södertälje lock?

Only if it waits at a berth for long enough. Nothing is done during the lock transit itself, and ships held at anchor are better boarded by launch only for short deck scopes. If the ship is discharging at Södertälje or at a lake port, that berth stay is the window we plan around, and the agent tells us where and when the ship will be alongside.

Does trading in fresh water on Mälaren change what should be measured?

It changes the emphasis rather than the scope. Ballast taken in the lake is fresh, so tank corrosion often concentrates at coating breakdown, edges and welds and in sediment at the tank bottom rather than spreading evenly. Ice abrasion on the shell is a separate winter issue. Readings at those locations, repeated at each survey, show the real wastage rate for a lake trader.

Can car decks be gauged during a Södertälje discharge?

Yes, once the decks are clear. After the cars are off, the team can measure deck plating, stiffeners, ramps and lashing points and check supports for cracks, working deck by deck so that loading for the next voyage is not held up. The ship provides lighting and access to liftable decks, and the priority areas are agreed with the chief officer before discharge ends.

Where do ships trading to Södertälje and Mälaren go for dry-docking?

To repair yards elsewhere around the Baltic, chosen by the owner, often during the summer when the lake is free of ice. Readings taken at Södertälje or a lake port are referenced to the TM plan, so they form the pre-docking steel estimate, and the team can travel on to the docking yard to complete the renewal survey programme there.

Does thickness measurement at Södertälje need class approval?

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Planning a survey or a drydock?

Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.

Request a Quote

Request a ship gauging quote

Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.








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