Maritime inspection · France

Ultrasonic Gauging for Ships at Sète and Frontignan

Sète is France's busiest fishing harbour on the Mediterranean and also a working commercial port, with bulk quays, an oil product terminal at neighbouring Frontignan, and a ferry link to Morocco. Superintendents ask for gauging here when a bulker, tanker or ro-pax ship is due a survey or needs steel readings ahead of a docking. For each job the inspection team is flown from India to the ship, since there is no base on this coast.

Morocco ferry link

Ro-pax ferries run between Sète and Moroccan ports. Their vehicle decks, ramps and ballast tanks take heavy wear, and short turnarounds make a planned gauging slot worth agreeing with the operator.

Bulk quays and a fertiliser trade

Bulk carriers bring fertiliser, grain and other dry cargo to Sète. Hold frames, tank tops and hatch coamings are the usual targets between discharge and loading.

Oil products at Frontignan

The oil terminal at Frontignan, on the same stretch of coast, takes product tankers. Their ballast tanks can be gauged when the ship's cargo plan leaves them empty.

Inspection services for ships at Sète

Each service has its own page with the method, the class requirements and what the report contains.

Ultrasonic Thickness Measurement (UTM)

Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.

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Special Survey Thickness Measurement

Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.

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CAS (Condition Assessment Scheme)

Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.

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CAP Thickness Measurement

Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.

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ESP Gauging

Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.

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Hull Structural Integrity

Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.

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Ship Piping Inspection

Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.

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Scrubber Piping Inspection

EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.

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IHM (Inventory of Hazardous Materials)

IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.

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Marine NDT Services

Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.

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Sète: port, lagoon and canals

Sète stands on a narrow strip of land between the Mediterranean and the Étang de Thau, the largest lagoon on this coast, and the city is cut by canals that link the lagoon to the sea. The commercial harbour, now operating as Port Sète Sud de France under the Occitanie regional authority, lies at the foot of Mont Saint-Clair, with a long outer breakwater and several basins. A short distance to the north-east, Frontignan has its own oil products terminal, which is considered part of the same port area for many shipping purposes.

Traffic is a mix. Bulk carriers handle fertiliser, grain, and other agri-bulk cargoes and also dry cargoes for local industry. Product tankers use the oil quays for refined products and fuel oils. The ferry quay serves Ro-Pax lines linking Sète with Morocco. Sète is also an important fishing port, with a large fleet of trawlers and smaller boats, and has a role in the regional wine trade, with bulk wine carried by tanker. The mix is a handful of ship types, each calling at its own quay and often on a regular schedule.

The sea approach is simple, from the open Gulf of Lion, but the weather deserves respect. The tramontane and the mistral bring strong northerly winds that can limit pilotage and make quay work uncomfortable, while autumn storms can send heavy swell onto the breakwaters. Ships can usually enter in most conditions, but gauging that depends on launch transfers at anchor is weather-limited. The quietest months for planned gauging are late spring and early summer, before the tourist season busies the ferry quay.

Where ships can be gauged at Sète

Alongside work is the norm. The bulk and general cargo quays take bulkers and coasters that can be gauged between discharge and loading, with passes issued through the port gate by the ship's agent. The ferry quay allows access to vehicle decks, ramps and accessible tanks during turnarounds, though passenger and freight operations take priority and the technicians must adapt to the timetable. The oil berths at Frontignan follow terminal safety rules, so work in tanks only proceeds with the ship's permit and the terminal's agreement.

Sète has a repair side focused on fishing boats, tugs, coasters and workboats, with slipways and a small floating or lift capacity, but it is not a place for larger merchant ships to dry-dock. Bulk carriers, product tankers and ferries that need steel renewal usually go to Marseille, La Ciotat, Barcelona or another larger Mediterranean yard. The Sète call then serves as the pre-docking gauging stop, where readings help the owner decide how much steel to plan for before the voyage.

  • Commercial bulk quays, for hold, hopper tank and hatch coaming gauging on fertiliser and grain carriers.
  • Ferry quay, for vehicle deck, ramp and ballast tank gauging on Morocco ro-pax ships during turnarounds.
  • Oil product berths at Frontignan, for product tanker ballast tank and deck gauging within terminal rules.
  • General cargo berths, for coasters and breakbulk ships alongside.
  • Slipways and small repair berths, for fishing vessels, tugs and workboats rather than merchant ships.
  • Outer anchorage in the Gulf of Lion, for launch-served work in calm weather only.

Thickness measurement through the survey cycle at Sète

Every renewal survey asks for more thickness measurement than the last, and for oil tankers, chemical tankers and bulk carriers the ESP Code adds close-up survey on top. The table is the usual shape of the work; the class rules and the surveyor set the exact extent, which is why the measurement plan for a job at Sète is agreed in writing before mobilisation.

SurveyWhen it fallsWhat the thickness measurement usually covers
Annual surveyEvery year, within three months of the anniversary dateGeneral examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey.
Intermediate surveyIn place of the second or third annual surveySuspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age.
Renewal survey No. 1Around 5 yearsThe first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal.
Renewal survey No. 2Around 10 yearsWider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey.
Renewal survey No. 3Around 15 yearsExtensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal.
Renewal survey No. 4 and laterAround 20 and 25 yearsGauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme.
Docking surveyTwice in each five-year periodBottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged.

Port state control and Mediterranean rules at Sète

Foreign ships calling at Sète are subject to Paris MoU port state control, carried out by the French maritime administration's ship safety centres. Ferries on regular international routes, bulk carriers of mixed age and small tankers all appear in the targeting system, and an inspector who finds corroded decks or tank steel can hold a ship until repairs are agreed. Recent gauging records support the master's case that the steel is sound.

The Mediterranean is a SOx emission control area, so scrubber-fitted ships working on the Sète-Morocco route use their systems on every crossing, and wash-water and overboard piping carry heavier duty than before. The EU Ship Recycling Regulation requires hazardous-materials inventories on ships calling at EU ports, EU ETS applies to emissions on voyages to and from Sète, and FuelEU Maritime sets rules on fuel. Frontignan's oil terminal also brings tanker vetting and the enhanced survey programme into the picture for product and chemical carriers.

Since 1 May 2025 the whole Mediterranean has been a sulphur emission control area, so ships calling at Sète burn 0.10% sulphur fuel or run a scrubber. Scrubber wash-water piping, the overboard discharge and the hull penetration around it corrode quickly in service and are worth adding to the gauging scope at every docking.

Typical gauging jobs at Sète

Work here splits between the ferry timetable, the bulk quays and the oil berths at Frontignan. For a ferry, we plan against the turnaround and the operator's maintenance list; for a bulker or tanker, against the ship's berth stay. Ultrasonic thickness gauging at Sète usually covers:

  • Vehicle deck, ramp and ballast tank steel on a Morocco ro-pax ferry during a turnaround.
  • Scrubber wash-water and overboard piping on a scrubber-fitted ferry, with readings at fixed points.
  • Hold frame, hopper tank and hatch coaming gauging on a fertiliser carrier after discharge.
  • Ballast tank and cofferdam gauging on a product tanker at Frontignan, ahead of vetting.
  • Pre-docking steel estimate on a coaster or small tanker before it sails for a repair yard.

How a thickness measurement job runs at Sète

Most of the work on a Sète job happens before the team boards: scope, plan and access are settled first, so the time on board goes on measurement.

Montpellier-Méditerranée airport is the nearest international airport, and Sète lies within road reach of it, while Marseille and Béziers are alternatives when schedules suit. The ship's agent arranges gate passes for the quay and any launch for anchored ships. France is in the Schengen area, so each technician needs a Schengen visa from India before travelling, which sets the lead time. Early notice of the ferry or berth schedule helps us fit the visa and the flights around it.

  • Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
  • We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
  • Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
  • Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
  • Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
  • The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.

Who does the work, and when class approval applies

The inspection team is mobilised from India for each job; nobody is stationed at the port, so mobilisation is planned against the vessel's schedule and visa lead times. Our founder and Responsible NDT Level III, who holds ASNT NDT Level III in UT, RT, MT, PT and VT and has over eleven years of international field experience, plans and supervises the work. Technicians are certified under the company's written practice to ASNT SNT-TC-1A, and the company holds ISO 9001 and ISO 14001 certification.

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Governing codes and standards

  • IACS UR Z7 hull classification surveys
  • IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
  • IACS UR Z17 approval of service suppliers
  • SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
  • MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
  • The rules of the vessel's classification society

What you receive

  • Thickness measurement report on the class formats, with sketches
  • Summary of substantial and excessive corrosion against allowable margins
  • Pitting and grooving records with depth and extent
  • Piping wall-thickness tables with isometric sketches
  • Magnetic particle or penetrant crack-detection reports
  • Gauge calibration records and technician certificates

Industries served

  • Ro-pax ferries on the Morocco route
  • Bulk carriers carrying fertiliser and grain
  • Product tankers at Frontignan
  • Bulk wine tankers
  • General cargo ships and coasters
  • Fishing vessels and trawlers
  • Tugs and pilot boats
  • Small cruise and passenger ships

Frequently asked questions

Can a ferry be gauged during a Sète turnaround?

Yes, in the spaces the operator can release. Vehicle decks, ramps, accessible ballast tanks and machinery-space tanks can be gauged while the ship is alongside, but passenger and freight operations come first. We agree a list with the technical manager beforehand and report by location so the findings feed into the next docking list.

Is there a drydock in Sète for merchant ships?

The port has slipways and small repair capacity for fishing boats, tugs and workboats, but not for larger merchant ships. Ships needing steel renewal usually dock at Marseille, La Ciotat or Barcelona. Gauging at Sète gives readings before the voyage so the owner can scope the yard work.

Can tankers be gauged at Frontignan?

Ballast tanks, voids and deck structure can sometimes be gauged at the berth with the ship's permit and the terminal's agreement. Cargo tanks need gas-freeing and are normally done at a docking. Some owners schedule work between cargoes at Frontignan to avoid the terminal's cargo constraints.

How do mistral and tramontane winds affect planning?

Strong northerly winds can stop launch transfers, make deck work unsafe and delay pilotage. We build a weather allowance into plans for anchored ships and keep internal work for the windiest periods once the team is on board. The agent advises on the forecast before the team travels.

What documents are needed for tank entry in Sète?

A gas-free certificate for each tank, an enclosed-space entry permit, a rescue plan and ventilation running during the work. The terminal or ferry operator may add its own permit when the ship is alongside. The master and the superintendent confirm the list of spaces with us before arrival.

Does thickness measurement at Sète need class approval?

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Planning a survey or a drydock?

Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.

Request a Quote

Request a ship gauging quote

Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.








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