Maritime inspection · Finland
Thickness Measurement for Tankers at the Kilpilahti Refinery Harbour, Porvoo
Porvoo's shipping is concentrated at Sköldvik, the harbour of the Kilpilahti industrial area, where Neste runs Finland's only oil refinery next to a Borealis petrochemical plant. Crude tankers, product and chemical tankers and gas carriers come and go all year, and by tonnage the harbour ranks among the busiest in the country. Gauging on these ships is planned around cargo transfer and strict terminal rules. For each Porvoo job, our technicians make the journey from India to the tanker.
Refinery-harbour tanker calls
Crude tankers discharging feedstock and product tankers loading fuels give the longest stays at Sköldvik. Deck plating, the outside of cargo and ballast piping, and certified-safe voids can be measured under the ship's permit system while transfer goes on.
Ice-class tankers in the Gulf
Tankers serving Porvoo in winter cross the Gulf of Finland with icebreaker support. High ice classes are common in this fleet, and ice-belt readings before and after the season show how much of the abrasion allowance is left.
ESP and CAP for ageing tankers
Oil and chemical tankers come under the Enhanced Survey Programme, and charterers of older ships often ask for a CAP rating. A pre-docking estimate taken at Porvoo helps the owner plan the gas-free gauging those surveys will demand.
Inspection services for ships at Porvoo
Each service has its own page with the method, the class requirements and what the report contains.
Ultrasonic Thickness Measurement (UTM)
Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.
ExploreSpecial Survey Thickness Measurement
Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.
ExploreCAS (Condition Assessment Scheme)
Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.
ExploreCAP Thickness Measurement
Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.
ExploreESP Gauging
Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.
ExploreHull Structural Integrity
Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.
ExploreShip Piping Inspection
Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.
ExploreScrubber Piping Inspection
EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.
ExploreIHM (Inventory of Hazardous Materials)
IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.
ExploreMarine NDT Services
Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.
ExploreSköldvik: the refinery harbour on the Gulf of Finland
Porvoo itself is a historic small town east of Helsinki, but its commercial shipping uses Sköldvik, a harbour to the south on the coast of the Kilpilahti industrial area. That harbour exists for the refinery and petrochemical complex behind it: crude oil and other feedstocks come in by sea, and petrol, diesel, jet fuel, renewable fuels, liquefied gases and petrochemical products go out. Neste operates the harbour, with a set of berths for liquid and gas cargoes and the jetties, loading arms and safety systems that go with them. Because the complex lies on the Gulf of Finland coast, ships reach it by a short approach from the main shipping lane rather than a long archipelago fairway, although pilotage applies as at every Finnish port.
The fleet is almost entirely tankers and gas carriers. Crude carriers bring feedstock from distant loading terminals, and product tankers carry refined fuels to Finnish coastal depots, the Baltic states, Scandinavia and north-west Europe. Chemical tankers and gas carriers serve the petrochemical plant, moving olefins and other chemicals to and from the site. Tankers here face some of the most demanding winter conditions of any regular tanker trade, because the Gulf of Finland ices over in normal winters and the refinery has to be supplied regardless, so ice-strengthened tankers, many of them built for this kind of service, have long been a feature of the route. That combination of heavy cargo service and annual ice is what makes the steel on these ships worth watching closely.
Port stays at Sköldvik are set by the transfer. A crude discharge or a product loading takes long enough for a defined gauging scope, but the ship is working cargo throughout, so the team operates under both the ship's permit system and the harbour's safety rules, with hot work out of the question and access to hazardous zones restricted. Inside the cargo tanks nothing can be done until the ship is gas-free, which happens at a repair yard or during a planned gas-free period, not alongside the refinery. In winter, Finnish traffic restrictions set the ice class needed for assistance to Porvoo, and escorts can change arrival times. Ships waiting for a jetty anchor off the coast when ice allows, and are boarded by launch.
Where tankers calling at Porvoo can be gauged
Alongside the Sköldvik jetties, gauging is confined to what can be done safely during cargo operations. Typical areas are main-deck plating and longitudinals, the outside of cargo, ballast, vapour and fire-main piping on deck, the pump room where the ship's procedures allow, the engine room and sea-water systems, and ballast tanks or void spaces that the crew has ventilated and certified for entry. Equipment brought aboard has to satisfy the hazardous-area rules the ship and the harbour apply, and the team's documents and safety induction are cleared through the agent before the berthing.
There is no ship repair yard at Porvoo or Sköldvik, so dry-docking and the gas-free work that goes with it take place elsewhere: in Finland at Naantali or Rauma, or at yards in Poland, the Baltic states and further afield. Measuring deck, piping and accessible ballast tanks at Porvoo before the docking gives the yard a partial steel list and shows which cargo tanks deserve the closest look once they are opened. Product tankers trading regularly between Porvoo and coastal depots can have the work spread over several calls, so that little is left for the yard.
- Sköldvik crude and product jetties — deck plating, deck piping exteriors and engine-room systems on tankers during transfer
- Gas and chemical berths serving the petrochemical plant — ballast tanks, voids and deck structure outside hazardous zones
- Repeat calls by coastal product tankers — deck and piping programmes spread over several visits
- Anchorage off Sköldvik — tankers waiting for a jetty, boarded by launch when ice and weather allow
- Docking yards at Naantali, Rauma and across the Baltic — cargo tank and bottom gauging once the ship is gas-free and dry
Thickness measurement through the survey cycle at Porvoo
How much steel has to be gauged depends on which survey the ship is due for, its type and its age. The pattern below is the usual one under IACS unified requirements; the attending surveyor and the class rules for the ship decide the final extent. For a ship calling at Porvoo, we agree the programme with the class and the owner before the team mobilises.
| Survey | When it falls | What the thickness measurement usually covers |
|---|---|---|
| Annual survey | Every year, within three months of the anniversary date | General examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey. |
| Intermediate survey | In place of the second or third annual survey | Suspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age. |
| Renewal survey No. 1 | Around 5 years | The first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal. |
| Renewal survey No. 2 | Around 10 years | Wider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey. |
| Renewal survey No. 3 | Around 15 years | Extensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal. |
| Renewal survey No. 4 and later | Around 20 and 25 years | Gauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme. |
| Docking survey | Twice in each five-year period | Bottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged. |
Tanker survey rules, ice and the refinery's direction
Ships at Sköldvik are subject to Paris MoU port state control, which Traficom, the Finnish Transport and Communications Agency, carries out, and tankers rank among the higher-risk ship types in the Paris MoU targeting system when their age and record warrant it, so corrosion and structural defects on deck are among the first things an inspector sees. Oil tankers are surveyed under IACS UR Z10.1 or Z10.4 depending on their hull arrangement, and chemical tankers under Z10.3; their intermediate and renewal surveys under the Enhanced Survey Programme set out mandatory thickness measurement and close-up survey that widen with every cycle. Charterers of older tankers commonly add CAP, and oil majors' vetting inspections look hard at deck and piping condition, which pushes owners to measure before a problem appears in a report.
Ice and the energy transition are the two forces particular to Porvoo. Under the Finnish-Swedish Ice Class Rules, tankers that must reach the refinery through a hard Gulf of Finland winter need high ice classes, and the ice-belt plating and frames that earn those classes lose steel to abrasion every season. At the same time, Neste has announced plans to move its Porvoo operations towards renewable and circular raw materials, which will change the mix of cargoes and ships over time. Emissions from tanker voyages between Porvoo and other EU ports fall under the EU ETS and FuelEU Maritime, and every tanker calling must keep its Inventory of Hazardous Materials current under the EU Ship Recycling Regulation.
Ships trading to Porvoo are inside a sulphur emission control area, where fuel must not exceed 0.10% sulphur unless an exhaust gas cleaning system (scrubber) is fitted. Scrubber wash-water piping, the overboard discharge and the hull penetration around it are among the fastest-corroding parts of a modern ship, so they belong in the gauging scope at every docking and, on open-loop systems, between dockings.
Typical tanker gauging at Porvoo
Porvoo jobs are tanker jobs, and their shape is set by what cannot be done alongside. The usual brief is to measure everything accessible during transfer, so that when the ship reaches a yard or a gas-free window the remaining scope is known and smaller. Owners preparing for a second or third renewal survey, a CAP rating or a sale use Porvoo calls to gather deck, piping and ballast tank figures early. Regular coastal product tankers have their programmes split over repeated calls. Gas carriers bring narrower scopes because of their hazardous zones, but their ballast tanks and deck structure still yield useful readings.
- Deck plating, deck longitudinals and cargo and ballast pipe exteriors on an ice-class product tanker loading at Sköldvik, ahead of its renewal survey
- Ballast tank gauging on a crude tanker during discharge, in tanks the crew has ventilated and certified for entry
- Groundwork for a CAP survey on an older chemical tanker: deck, piping and accessible ballast spaces measured at the berth
- Ice-belt readings from inside the forepeak and wing ballast tanks of a tanker after a hard winter
- Sea-water and fire-main piping in the engine room of a gas carrier during a loading call
- Pre-purchase gauging on a product tanker within the harbour's permit rules, with gas-free spaces added where available
How a thickness measurement job runs at Porvoo
A gauging job at Porvoo runs the same way whatever the ship type. The sequence below is what the superintendent, the attending surveyor and the yard can expect from us.
Helsinki-Vantaa Airport is close to Porvoo, and the team reaches Sköldvik by road. The refinery harbour is a high-security industrial site: the ship's agent submits the team's details, arranges passes and the harbour's safety induction before the call, and books a launch if the tanker is at anchor. Technicians travelling from India need a Schengen visa for Finland, so we confirm dates against the tanker's laycan or berthing window as early as possible and keep a margin for consular processing.
- Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
- We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
- Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
- Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
- Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
- The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.
Who does the work, and when class approval applies
Atlantis mobilises its inspection team from India to the vessel, for each job. There is no office or agent at the port; the team travels to the ship, which is why the planning step comes first. Work is planned and supervised by our Responsible NDT Level III, the founder, who holds ASNT NDT Level III in UT, RT, MT, PT and VT and has more than eleven years of international field experience. Technicians are qualified and certified under the company's written practice to ASNT SNT-TC-1A, and Atlantis is certified to ISO 9001 and ISO 14001.
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Governing codes and standards
- IACS UR Z7 hull classification surveys
- IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
- IACS UR Z17 approval of service suppliers
- SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
- MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
- The rules of the vessel's classification society
What you receive
- Thickness measurement report on the class formats, with sketches
- Summary of substantial and excessive corrosion against allowable margins
- Pitting and grooving records with depth and extent
- Piping wall-thickness tables with isometric sketches
- Magnetic particle or penetrant crack-detection reports
- Gauge calibration records and technician certificates
Industries served
- Crude oil tankers
- Product tankers
- Chemical tankers
- LPG and petrochemical gas carriers
- Ice-class Baltic tankers
- Coastal and bunker tankers
Frequently asked questions
Can cargo tanks be gauged while a tanker is alongside at Sköldvik?
Not from inside. Entering cargo tanks requires the ship to be gas-free, with an entry certificate from a competent person, and that does not happen alongside a working refinery jetty. What can be done during transfer is deck structure, piping exteriors, the engine room and ballast tanks or voids certified safe. Cargo tank structure is measured at the yard or during a planned gas-free period.
What equipment restrictions apply at the refinery harbour?
The harbour and the ship apply hazardous-area rules, so any equipment taken on deck has to meet them, and work is planned away from zones where it is not permitted. Ultrasonic thickness gauges are small battery-powered instruments, but they still go through the ship's and the harbour's acceptance. We send equipment details through the agent with the team's documents so nothing is turned back at the gate.
Is a Porvoo call useful before a tanker's renewal survey?
Yes. Deck plating, longitudinals, deck piping and accessible ballast tanks make up a large part of a tanker's renewal-survey thickness measurement, and measuring them at Porvoo reduces what must be done once the ship is gas-free in dock. It also gives an early view of where substantial corrosion lies, so the yard can be briefed on likely steel renewal before the ship arrives.
How does winter affect tanker jobs at Porvoo?
Tankers keep calling through the winter, but icebreaker escort in the Gulf of Finland can move the arrival, and launches to the anchorage may be limited in heavy ice. We plan the team's travel around the confirmed berthing and allow a day of margin. Work in tanks, the engine room and covered spaces continues normally, while open-deck work is shortened by cold and short daylight in midwinter.
Do you gauge the ice belt on tankers calling at Porvoo?
We measure the ice belt from inside wherever access allows, through the forepeak, wing ballast tanks and side spaces, and compare the readings with the original and minimum thicknesses from the ship's drawings. External readings on the shell are best taken in dry dock. Judging whether the ice class is still satisfied is for the class surveyor; our role is to supply the measured figures.
Does thickness measurement at Porvoo need class approval?
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Planning a survey or a drydock?
Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
Request a QuoteRequest a ship gauging quote
Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
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