Maritime inspection · Estonia

Ship Thickness Measurement in Paldiski, West of Tallinn

Paldiski, on the Pakri peninsula west of Tallinn, has two cargo harbours side by side: the Port of Tallinn's South Harbour, busy with ro-ro, new cars and bulk, and the privately owned North Harbour. A ro-pax service links the town with Kapellskär in Sweden, and the bay tends to stay more open in winter than the harbours further east. Vehicle decks, ramps and tanks are the usual gauging scope. Our technicians are sent from India to the ship for each job, with nothing kept at the port between visits.

New cars and ro-ro cargo

The South Harbour has large car terminals and ro-ro berths with links to ports around the Baltic and the North Sea. Vehicle carriers and ro-ro ships berth for hours rather than days, which suits staged gauging of decks, ramps and tanks.

The Kapellskär crossing

DFDS runs a ro-pax service between Paldiski and Kapellskär on the Swedish side, carrying freight and drivers. Her lay-overs and her docking are the windows for measuring vehicle decks, voids and ramp structure without losing sailings.

Open water for more of the winter

The Pakri peninsula reaches out into the open Gulf of Finland, and Paldiski Bay generally stays clearer of ice than the sheltered bays further east. Winter calls are more predictable as a result, though ice restrictions can still apply in a hard winter.

Inspection services for ships at Paldiski

Each service has its own page with the method, the class requirements and what the report contains.

Ultrasonic Thickness Measurement (UTM)

Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.

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Special Survey Thickness Measurement

Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.

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CAS (Condition Assessment Scheme)

Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.

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CAP Thickness Measurement

Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.

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ESP Gauging

Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.

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Hull Structural Integrity

Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.

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Ship Piping Inspection

Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.

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Scrubber Piping Inspection

EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.

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IHM (Inventory of Hazardous Materials)

IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.

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Marine NDT Services

Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.

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Paldiski's two harbours and the ships they handle

Paldiski lies some 45 kilometres west of Tallinn on the Pakri peninsula, near the north-west corner of mainland Estonia. Its harbour has been valued for centuries because the bay is deep and opens straight onto the Gulf of Finland, and in the Soviet period the town was a closed military base. Today there are two cargo harbours next to each other. The South Harbour, owned by the Port of Tallinn, is the larger, with berths for ro-ro, general and break-bulk cargo, dry bulk and liquid bulk, extensive car terminals and an industrial park behind the quays. The North Harbour is privately owned and run, with a smaller number of berths handling cargo of its own.

Ro-ro is the core trade. Ro-ro and con-ro ships connect Paldiski with ports in Finland, Sweden, Germany, the Netherlands, Belgium and the United Kingdom, carrying trailers, rolling stock and Estonian import and export cargo, while vehicle carriers bring new cars to the South Harbour's car terminals for distribution across the region. DFDS's ro-pax crosses to Kapellskär, north of Stockholm, with freight and drivers. Bulk carriers and general cargo ships work at the bulk and break-bulk berths, tankers use the liquid berths, and the Port of Tallinn has invested in a new deep-water quay at the South Harbour intended for offshore wind components and military mobility cargo, with land behind it for storing and preparing large components.

Port stays at Paldiski are short to medium. Ro-ro and vehicle carriers work their cargo in hours, the ro-pax keeps a timetable, and bulk and tanker calls run over a day or so, which is the rhythm a gauging plan has to follow. Winter is gentler here than in the inner Gulf of Finland: the bay generally stays more open than Tallinn Bay or Muuga Bay, although in a severe winter drift ice reaches the coast and the Estonian authorities can impose ice-class restrictions. Paldiski's other recent addition is the LNG quay at Pakrineeme, built in 2022 during the gas supply crisis so that a floating import terminal could berth there if needed. For a superintendent, Paldiski is a ro-ro port with some bulk and liquid trade, where the ship's own schedule sets the pace.

Gauging at the South Harbour, North Harbour and car terminals

On ro-ro and vehicle carriers the work happens while the cargo flows. Once a deck has been discharged and before it loads again, the team can measure deck plating, internal ramps and their hinges, the supports of hoistable decks where they can be reached, and the ballast and void spaces below. Vehicle carriers have many light decks, so the readings concentrate on the main and freeboard decks, the stern ramp and its foundations, and the lower decks, where condensation and road salt dripping from vehicles in winter drive corrosion. The ro-pax on the Kapellskär service is measured on lay-overs agreed with the operator, a section at a time.

Bulk carriers and general cargo ships at the South Harbour are gauged hold by hold during cargo operations, and tankers at the liquid berths under the terminal's and the ship's permit systems, with cargo tanks left for a gas-free period. We do not plan dockings at Paldiski, but Tallinn Shipyard at Kopli lies along the coast to the east, so a ship gauged at Paldiski can be docked in Tallinn with the same team following her there. Ships anchored off Paldiski before berthing can be reached by launch through the agent when the weather allows.

  • Paldiski South Harbour ro-ro berths — ro-ro and con-ro ships on North Sea and Baltic routes; deck, ramp and tank gauging between discharge and loading
  • South Harbour car terminals — vehicle carriers delivering new cars; main deck, stern ramp and lower-deck corrosion measurements during the call
  • Ro-pax berth for the Kapellskär service — vehicle deck, void and ramp structure gauging on lay-overs
  • South Harbour bulk and liquid berths — bulk carriers and tankers; hold gauging and deck and piping measurements during cargo operations
  • Paldiski North Harbour — privately run cargo berths; gauging alongside during the ship's working stay
  • Tallinn Shipyard, Kopli — in-dock follow-up when a ship gauged at Paldiski goes to Tallinn for docking

Thickness measurement through the survey cycle at Paldiski

Class rules set the survey cycle, and the cycle sets how much gauging a ship needs. A superintendent planning a call at Paldiski usually knows which survey is due; the table shows what the thickness measurement for each one typically involves. The exact extent comes from the class rules for the ship type and the surveyor attending, so the thickness measurement programme is agreed with the class before work starts.

SurveyWhen it fallsWhat the thickness measurement usually covers
Annual surveyEvery year, within three months of the anniversary dateGeneral examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey.
Intermediate surveyIn place of the second or third annual surveySuspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age.
Renewal survey No. 1Around 5 yearsThe first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal.
Renewal survey No. 2Around 10 yearsWider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey.
Renewal survey No. 3Around 15 yearsExtensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal.
Renewal survey No. 4 and laterAround 20 and 25 yearsGauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme.
Docking surveyTwice in each five-year periodBottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged.

Estonian inspection, Baltic trade and defence cargo

Port state control at Paldiski is carried out by the Estonian Transport Administration under the Paris MoU. On ro-ro and ro-pax ships, inspectors look closely at shell doors, ramps and watertight integrity, and a ship whose stern ramp hinges or deck structure show wastage or cracking is likely to draw a deficiency. Many of the ro-ro services calling at Paldiski run entirely between EU ports, so their voyages fall wholly under the EU ETS and FuelEU Maritime, and operators on those routes tend to plan steel work for the docking rather than lose sailings to unplanned repairs, which puts a premium on accurate gauging beforehand.

Paldiski has also become part of the logistics of the Baltic's eastern flank: the new South Harbour quay was co-financed through the EU's military mobility programme, and ro-ro ships carrying military vehicles and equipment call here. Charters for that kind of cargo can be fixed at short notice, and charterers often want recent evidence of a ship's condition, which can bring on-hire gauging with little warning. In winter, the Estonian ice-class restrictions for Paldiski are usually less demanding than those further east, but ro-ro ships on Gulf of Finland routes mostly hold Finnish-Swedish ice classes and carry the ice-belt wear that goes with them.

Ships trading to Paldiski are inside a sulphur emission control area, where fuel must not exceed 0.10% sulphur unless an exhaust gas cleaning system (scrubber) is fitted. Scrubber wash-water piping, the overboard discharge and the hull penetration around it are among the fastest-corroding parts of a modern ship, so they belong in the gauging scope at every docking and, on open-loop systems, between dockings.

Common gauging jobs at Paldiski

Most Paldiski jobs are ro-ro work: staged deck and ramp gauging on ships that are never in port for long, with crack detection on the hinges and lugs that carry ramp loads. The ro-pax brings planned docking preparation. Bulk and tanker calls bring conventional hold, deck and piping scopes, and on-hire or condition gauging appears when ro-ro ships are chartered for project or military cargo. Because Tallinn Shipyard is close, pre-docking gauging at Paldiski followed by in-dock verification at Kopli is a practical combination that one mobilisation can cover. Each visit is planned with the ship's officers so a complete deck or tank group is closed off before she sails.

  • Staged main-deck, ramp and ballast-tank gauging on a ro-ro ship over two Paldiski calls, ahead of her renewal survey
  • Magnetic particle crack detection on stern-ramp hinge lugs and locking devices of a vehicle carrier at the car terminal
  • Vehicle deck and void gauging on the Kapellskär ro-pax during lay-overs, building the record before her docking
  • On-hire condition gauging on a ro-ro ship chartered for military or project cargo, finished within her loading window
  • Hold and ballast-tank measurements on a general cargo ship at the South Harbour's break-bulk berths

How a thickness measurement job runs at Paldiski

A gauging job at Paldiski runs the same way whatever the ship type. The sequence below is what the superintendent, the attending surveyor and the yard can expect from us.

The team flies into Tallinn Airport and continues by road west along the coast to Paldiski. Estonia is part of the Schengen area, so our technicians travel from India on Schengen visas, applied for as soon as the ship's call date is known. ISPS access to the South Harbour is arranged by the ship's agent with the Port of Tallinn, and access to the North Harbour with its operator. Where the ship is going on to dock at Kopli, the agent and the shipyard arrange the yard pass for the follow-on visit.

  • Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
  • We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
  • Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
  • Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
  • Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
  • The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.

Who does the work, and when class approval applies

Atlantis mobilises its inspection team from India to the vessel, for each job. There is no office or agent at the port; the team travels to the ship, which is why the planning step comes first. Work is planned and supervised by our Responsible NDT Level III, the founder, who holds ASNT NDT Level III in UT, RT, MT, PT and VT and has more than eleven years of international field experience. Technicians are qualified and certified under the company's written practice to ASNT SNT-TC-1A, and Atlantis is certified to ISO 9001 and ISO 14001.

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Governing codes and standards

  • IACS UR Z7 hull classification surveys
  • IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
  • IACS UR Z17 approval of service suppliers
  • SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
  • MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
  • The rules of the vessel's classification society

What you receive

  • Thickness measurement report on the class formats, with sketches
  • Summary of substantial and excessive corrosion against allowable margins
  • Pitting and grooving records with depth and extent
  • Piping wall-thickness tables with isometric sketches
  • Magnetic particle or penetrant crack-detection reports
  • Gauge calibration records and technician certificates

Industries served

  • Ro-ro and con-ro cargo ships
  • Vehicle carriers (PCTC)
  • Ro-pax ferries
  • Bulk carriers
  • General cargo and break-bulk ships
  • Product tankers
  • Tugs and harbour craft

Frequently asked questions

Can you gauge a vehicle carrier during a short Paldiski call?

A defined part of the scope, yes. Once a deck is clear of cars and before loading starts, we measure deck plating, ramps and the structure below that the crew can open. Car carriers rarely stay long, so we split a larger scope over several calls and agree with the chief officer which decks and tanks will be free at each visit. Ramp hinges and locking devices can be crack-tested in the same window.

What do you check on stern ramps and ramp hinges?

We gauge ramp plating, the ramp's stiffeners and the deck structure around its foundations, and use magnetic particle or dye penetrant testing on hinge lugs, pin housings and the welds that carry ramp loads. Ramps on ro-ro ships calling at Paldiski cycle many times a week, so fatigue cracking is a real risk. The results go to the ship and to the class surveyor, who decides on repairs.

Is ice a concern for ships calling at Paldiski?

Less than at most Gulf of Finland ports. Paldiski Bay opens onto the open sea and generally stays clearer than the inner bays, so winter calls are more predictable. In a hard winter drift ice can still reach the coast and the Estonian authorities may set ice-class restrictions. Inside the ship, cold weather changes little except ventilation times and the couplant we use.

Can a ship gauged at Paldiski be docked in Tallinn with the same team?

Yes. Tallinn Shipyard at Kopli is along the coast to the east, so a ship gauged during a Paldiski call can go there for her docking and the same technicians can follow her, verifying bottom and shell readings and finishing the scope as staging and gas-freeing allow. The superintendent then has one continuous record rather than two separate reports.

Does thickness measurement at Paldiski need class approval?

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Planning a survey or a drydock?

Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.

Request a Quote

Request a ship gauging quote

Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.








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