Maritime inspection · Germany
Thickness Gauging at Nordenham for Bulk, Offshore and Cable-Laying Vessels
Nordenham faces Bremerhaven across the Weser near its mouth, and its two terminal areas, the city port and the Blexen terminal, handle a working mix of dry bulk, metal concentrates, forest products, aircraft sections, submarine cables and monopiles for offshore wind farms. Bulk carriers stay for discharge, cable ships and installation vessels stay to mobilise, and both give time for gauging. Atlantis sends technicians from India to each vessel at Nordenham; the company has no presence in the town itself.
Cable ships and installation vessels
Submarine cable logistics and the mobilisation of offshore installation vessels bring specialist ships to Nordenham for days at a time. While cable is loaded or equipment is fitted, deck structure, tanks and seafastening foundations can be gauged and crack-checked.
Bulk and concentrates at Blexen
The Blexen terminal combines bulk and ro-ro handling, and non-ferrous metal concentrates are among the cargoes that cross it. Dense, abrasive cargoes like these are hard on holds, so frames, tank tops and hopper plating merit regular measurement after discharge.
Monopile load-outs for offshore wind
Monopiles built by Steelwind in Nordenham are loaded out across the town's quays, some of them weighing well over a thousand tonnes. The decks, grillages and internal structure of the ships and barges that carry them take very high loads and are sensible gauging targets between shipments.
Inspection services for ships at Nordenham
Each service has its own page with the method, the class requirements and what the report contains.
Ultrasonic Thickness Measurement (UTM)
Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.
ExploreSpecial Survey Thickness Measurement
Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.
ExploreCAS (Condition Assessment Scheme)
Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.
ExploreCAP Thickness Measurement
Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.
ExploreESP Gauging
Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.
ExploreHull Structural Integrity
Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.
ExploreShip Piping Inspection
Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.
ExploreScrubber Piping Inspection
EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.
ExploreIHM (Inventory of Hazardous Materials)
IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.
ExploreMarine NDT Services
Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.
ExploreNordenham at the mouth of the Weser
Nordenham sits on the west bank of the Weser where the river widens towards the North Sea, directly opposite Bremerhaven, to which it is linked by the ferry from Blexen and by a road tunnel under the river further south. Being so close to the sea, the port spares arriving ships most of the river passage that those bound for Brake or Bremen must make. Its quays are split between the city port, close to the town, and the Blexen terminal to the north, both operated by Rhenus Midgard. Behind them sits an industrial town whose works depend on the river: metal processing, chemical production and an aerostructures factory, together with the Steelwind plant that builds monopile foundations for offshore wind farms beside the water.
The traffic reflects those industries and the offshore sector. Dry bulk ships bring construction materials, coal and coke; non-ferrous metal concentrates pass through Blexen; forest products and liquid cargoes also cross the quays; and aircraft fuselage sections made locally are shipped out by sea. Since the growth of German offshore wind, Nordenham has added submarine cable logistics, storage and loading of offshore components, crew changes and supply calls by support vessels, and the mobilisation of installation vessels before a campaign. The result is a varied fleet for a small port: handysize bulk carriers and coasters, ro-ro ships, cable-laying vessels, offshore installation and support vessels, heavy cargo ships and barges, plus the ferries shuttling across the Weser. Few ports of this size see such different hull forms alongside in the same week.
For inspection, the offshore work is what sets Nordenham apart. A cable ship or installation vessel mobilising at the quay may spend days loading cable, fitting equipment and testing systems, with its own crew available and no cargo pressure on its tanks and voids. Those days suit gauging of deck structure, ballast and fuel tanks, moon pools where fitted, crane pedestals and seafastening foundations, all of which carry high loads offshore and rarely see a dry dock outside the class cycle. Bulk carriers at Blexen offer the more familiar window after discharge. The outer Weser can be rough when north-westerly gales blow and very cold winters bring ice down the lower river, but work alongside carries on in most conditions.
Gauging sites at the Nordenham terminals
Work at Nordenham is done afloat at the Rhenus Midgard berths in the city port and at Blexen. On bulk carriers, holds are gauged as they empty, with the crew preparing ballast tanks for entry while discharge continues. On offshore and cable vessels, the mobilisation period sets the window: the vessel's own permit-to-work system governs entry to tanks and voids, and gauging is slotted between equipment installation, cable loading and trials. Ro-ro ships at Blexen give shorter windows on their ramps and vehicle decks.
Nordenham has no merchant dry dock. Ships needing one generally cross to the floating docks in Bremerhaven or go to another North Sea yard, and readings taken at Nordenham feed straight into that docking. For owners with work on both sides of the Weser, one mobilisation can cover ships at Nordenham and Bremerhaven, since the ferry and the tunnel keep the transfer short.
- Blexen terminal bulk berths — hold, hopper and tank-top gauging on bulk carriers after discharge of construction materials, coal or concentrates.
- Blexen ro-ro berth — ramp, main-deck and tank-top readings on ro-ro ships during their call.
- City port quays — gauging on forest product and general cargo ships, and on vessels loading aircraft sections.
- Offshore and cable logistics berths — deck, tank, crane pedestal and seafastening foundation checks on cable and installation vessels during mobilisation.
- Monopile load-out quay — structural gauging and crack detection on heavy cargo ships and barges between monopile shipments.
- Bremerhaven floating docks across the river — the nearest docking option, with Nordenham readings supplied to the yard.
Thickness measurement through the survey cycle at Nordenham
Class rules set the survey cycle, and the cycle sets how much gauging a ship needs. A superintendent planning a call at Nordenham usually knows which survey is due; the table shows what the thickness measurement for each one typically involves. The exact extent comes from the class rules for the ship type and the surveyor attending, so the thickness measurement programme is agreed with the class before work starts.
| Survey | When it falls | What the thickness measurement usually covers |
|---|---|---|
| Annual survey | Every year, within three months of the anniversary date | General examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey. |
| Intermediate survey | In place of the second or third annual survey | Suspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age. |
| Renewal survey No. 1 | Around 5 years | The first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal. |
| Renewal survey No. 2 | Around 10 years | Wider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey. |
| Renewal survey No. 3 | Around 15 years | Extensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal. |
| Renewal survey No. 4 and later | Around 20 and 25 years | Gauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme. |
| Docking survey | Twice in each five-year period | Bottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged. |
Offshore rules, port state control and EU measures at Nordenham
Nordenham is a German port under the Paris MoU, and inspections of foreign ships here are carried out by BG Verkehr's Ship Safety Division. Offshore construction and cable vessels are classed as special-purpose or offshore service ships, and their survey arrangements differ from those of tankers and bulk carriers: the ESP regime does not apply, but class still expects hull gauging at renewal surveys, and charterers in offshore wind often ask for evidence of structural condition, particularly around cranes, seafastening points and moon pools, before contracting a vessel for a season.
European climate rules are another driver. EU ETS has applied to large cargo and passenger ships trading to EU ports since 2024 and FuelEU Maritime since 2025, and wind farm developers increasingly write emissions expectations into their vessel contracts, so owners of older support and installation vessels face hard choices about whether to keep, convert or replace them. Thickness data gathered during a mobilisation at Nordenham gives the owner a factual base for that choice. Bulk carriers calling at Blexen, like every ship in an EU port, need an Inventory of Hazardous Materials, and ageing ships that discharge abrasive cargoes are the ones whose hold steel tends to run out first.
Ships trading to Nordenham are inside a sulphur emission control area, where fuel must not exceed 0.10% sulphur unless an exhaust gas cleaning system (scrubber) is fitted. Scrubber wash-water piping, the overboard discharge and the hull penetration around it are among the fastest-corroding parts of a modern ship, so they belong in the gauging scope at every docking and, on open-loop systems, between dockings.
Thickness measurement work typical of Nordenham
Nordenham jobs fall into two groups. Bulk and ro-ro work is conventional and follows the cargo, with holds, decks and ramps gauged within a call. Offshore work follows the project calendar instead: a cable layer or installation vessel arriving to mobilise has a known number of days at the quay, and the owner can use them for a fuller structural survey than would ever be possible offshore. In both cases the scope and the order of spaces are fixed with the superintendent before the team travels, and readings are reported daily, so findings can be acted on before the vessel leaves the Weser. Typical requests include:
- A cable-laying vessel mobilising for a German Bight cable project: deck plating under the cable carousel, carousel foundations and the ballast tanks beneath.
- An offshore installation vessel between campaigns: crane pedestal, main deck and seafastening grillage structure, with magnetic particle testing at pedestal welds.
- A bulk carrier after discharging metal concentrates at Blexen: hold frames, lower brackets, tank top and hopper plating, with pitting recorded.
- A ro-ro ship at Blexen: stern ramp, main deck and lashing-point doubler checks during a scheduled call.
- A heavy cargo barge used for monopile load-outs: deck and internal frame gauging to confirm its condition before the next set of piles.
How a thickness measurement job runs at Nordenham
A gauging job at Nordenham runs the same way whatever the ship type. The sequence below is what the superintendent, the attending surveyor and the yard can expect from us.
Bremen Airport is the nearest airport with international connections, and Hamburg Airport the main alternative; from either, the team reaches Nordenham by road or rail, or comes over from Bremerhaven on the Weser ferry to Blexen. Access to the Rhenus Midgard terminals is ISPS-controlled and booked through the ship's agent, and offshore vessels may also require their own site induction. Technicians mobilised from India hold Schengen visas, so project start dates should reach us early enough for the applications to be processed.
- Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
- We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
- Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
- Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
- Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
- The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.
Who does the work, and when class approval applies
Atlantis mobilises its inspection team from India to the vessel, for each job. There is no office or agent at the port; the team travels to the ship, which is why the planning step comes first. Work is planned and supervised by our Responsible NDT Level III, the founder, who holds ASNT NDT Level III in UT, RT, MT, PT and VT and has more than eleven years of international field experience. Technicians are qualified and certified under the company's written practice to ASNT SNT-TC-1A, and Atlantis is certified to ISO 9001 and ISO 14001.
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Governing codes and standards
- IACS UR Z7 hull classification surveys
- IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
- IACS UR Z17 approval of service suppliers
- SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
- MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
- The rules of the vessel's classification society
What you receive
- Thickness measurement report on the class formats, with sketches
- Summary of substantial and excessive corrosion against allowable margins
- Pitting and grooving records with depth and extent
- Piping wall-thickness tables with isometric sketches
- Magnetic particle or penetrant crack-detection reports
- Gauge calibration records and technician certificates
Industries served
- Cable-laying vessels
- Offshore installation and support vessels
- Handysize bulk carriers
- Coasters
- Ro-ro ships
- Heavy cargo ships and barges
- Forest product and general cargo ships
Frequently asked questions
Can you gauge a cable ship while it is mobilising at Nordenham?
Yes, and mobilisation is often the best time. The vessel is alongside for a set period, its crew can open tanks and voids under its own permit system, and there is no cargo pressure on the spaces. We work around cable loading and equipment installation, starting with the structure the charterer or class is most interested in, typically the deck plating under the carousel, its foundations and the tanks below.
Is there a dry dock at Nordenham?
Not for merchant ships. The closest docking capacity is across the Weser in Bremerhaven, where floating docks take offshore vessels, bulk carriers and other commercial ships. A team already working in Nordenham can follow a ship there, and thickness data taken at the Nordenham quay can be used to prepare the steel list before the docking starts.
Do abrasive or corrosive bulk cargoes change what should be gauged?
They do. Heavy concentrates and similar cargoes wear tank tops and the lower parts of hold frames, and some become corrosive when wet. After repeated cargoes of this kind, hold frames, brackets, hopper plating and the tank top deserve a full set of readings, and tank-top pitting should be mapped rather than sampled, since that is where renewal is most often needed.
Can one team cover ships on both sides of the Weser?
Yes. Nordenham and Bremerhaven face each other across the river, so a team working on a vessel at Blexen can move on to a ship at a Bremerhaven terminal or dock without a separate mobilisation, as long as the dates line up. We sequence the two jobs around both ships' schedules, and the agents arrange access at each terminal.
Does thickness measurement at Nordenham need class approval?
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Planning a survey or a drydock?
Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
Request a QuoteRequest a ship gauging quote
Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
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