Maritime inspection · Germany

Thickness Measurement for Bulk, Breakbulk and Project Cargo Ships in the Port of Bremen

Bremen's own docks lie far up the tidal Weser, well inland of Bremerhaven, and they serve a different trade: steel, grain and feed, building materials, scrap and heavy project cargo carried by handy-sized bulk carriers, multipurpose ships and coasters. Those ships often spend days alongside while cargo is worked by crane or grab, which leaves time for hold, tank and deck gauging. Nobody from Atlantis is based in Bremen; for each ship, technicians fly in from India and work aboard under the master's permits.

Breakbulk and project ships, Neustädter Hafen

Multipurpose and heavy-lift ships loading steel, machinery and plant components lie alongside for days while each unit is lifted, lashed and stowed. Tween-deck plating, hatch covers, crane pedestals and tank tops under heavy units can be gauged as holds open and close.

Bulk discharge in the industrial harbours

Bulk carriers and coasters bringing raw materials, aggregates and scrap to the industrial harbours are emptied by grab. Once the last grab is out of a hold, its frames, brackets, hopper plating and tank top can be measured before the ship ballasts and sails.

Grain and feed ships at the silos

Agribulk cargoes for mills and feed producers are discharged at the grain and feed terminals in the city port. Holds on these ships must be clean and dry for every cargo, so the end of discharge is a natural point to check hold plating, frames and bilge wells.

Inspection services for ships at Bremen

Each service has its own page with the method, the class requirements and what the report contains.

Ultrasonic Thickness Measurement (UTM)

Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.

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Special Survey Thickness Measurement

Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.

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CAS (Condition Assessment Scheme)

Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.

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CAP Thickness Measurement

Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.

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ESP Gauging

Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.

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Hull Structural Integrity

Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.

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Ship Piping Inspection

Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.

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Scrubber Piping Inspection

EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.

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IHM (Inventory of Hazardous Materials)

IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.

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Marine NDT Services

Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.

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Bremen's city docks on the upper tidal Weser

The city of Bremen lies on the Weser a long way upstream of the river mouth, and its port is reached after a pilotage passage up the Lower Weser past Bremerhaven, Nordenham and Brake. The river stays tidal as far as the weir at Hemelingen, above the city centre, so arrivals and departures of the deeper ships are timed to high water. Bremen's port areas lie mainly in the west of the city: on the right bank, the industrial harbours with their bulk and steel berths and the Holz- und Fabrikenhafen with grain, feed and warehouse quays; on the left bank, the Neustädter Hafen for breakbulk and project cargo. Downriver, Vegesack and Lemwerder on the opposite shore are known for yacht and naval building. bremenports manages the public port infrastructure of both Bremen and Bremerhaven.

Because the river limits draught, the ships that come up to Bremen are smaller than those at the container quays downstream: handysize and smaller bulk carriers, multipurpose and heavy-lift ships, general cargo ships, coasters and river-sea vessels. The cargo is the heavy, unglamorous kind that German industry runs on. Steel products arrive and leave over the Neustädter Hafen, where project cargo such as plant components, machinery and transformers is also loaded; raw materials, aggregates and scrap move through the industrial harbours; and grain and feed come in for the mills and compound feed makers of the region. The steelworks on the Weser in the north-west of the city generates ship traffic of its own. Ships that arrive too early for the tide or the berth usually wait downstream or off the Weser mouth rather than in the city.

What makes Bremen useful for gauging is time alongside. Breakbulk loading is slow, with every unit slung, lashed and surveyed, and a multipurpose ship can stay in the Neustädter Hafen for several days while a project shipment is assembled. Grab discharge of bulk opens the holds one after another. Owners and managers of multipurpose and handysize tonnage are well represented in north-west Germany, and their superintendents use those days for intermediate-survey preparation, owner's condition checks and hatch cover work without taking the ship off hire. In a hard winter floating ice can come down the Lower Weser, and autumn storms can hold ships at the river mouth, but once a ship is moored in one of the basins neither normally stops work on board.

Where a ship can be gauged in Bremen

Bremen is a cargo port rather than a repair port, and almost all gauging here is done afloat while the ship lies at a working berth. At the breakbulk quays of the Neustädter Hafen, the window opens when a hold has been emptied or before stowage starts, and access to tween decks and hatch covers follows the cargo plan. At the bulk berths in the industrial harbours, an empty hold is available as soon as the grab finishes, and the crew can usually ventilate a ballast tank or two while discharge continues elsewhere. Lay-by berths in the basins take ships waiting for cargo or orders, and those are the best places for longer jobs.

For dry-docking, ships trading to Bremen normally go downriver to the floating docks in Bremerhaven or to a yard elsewhere on the North Sea, and readings taken in the city can be handed to that yard as a steel estimate. Where a ship has a voyage repair arranged at a Bremen quay, gauging can run alongside it, for example to confirm how far the wastage extends around a damaged area, or which lengths of piping should be cropped out rather than patched.

  • Neustädter Hafen breakbulk and heavy-lift quays — hatch cover, tween-deck and tank-top gauging on multipurpose ships between loading stages.
  • Bulk berths in the industrial harbours — hold frames, brackets and hopper plating measured on bulk carriers once grab discharge is finished.
  • Grain and feed terminals in the city port — hold plating and bilge-well checks on agribulk ships at the end of discharge.
  • Lay-by berths in the port basins — longer owner's condition and pre-purchase surveys on ships waiting for cargo or orders.
  • Quays used for afloat voyage repairs — gauging around damaged structure and piping to fix the extent of renewal.
  • Floating docks downriver at Bremerhaven — the usual docking choice, with readings from the city used as the steel estimate.

Thickness measurement through the survey cycle at Bremen

Every renewal survey asks for more thickness measurement than the last, and for oil tankers, chemical tankers and bulk carriers the ESP Code adds close-up survey on top. The table is the usual shape of the work; the class rules and the surveyor set the exact extent, which is why the measurement plan for a job at Bremen is agreed in writing before mobilisation.

SurveyWhen it fallsWhat the thickness measurement usually covers
Annual surveyEvery year, within three months of the anniversary dateGeneral examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey.
Intermediate surveyIn place of the second or third annual surveySuspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age.
Renewal survey No. 1Around 5 yearsThe first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal.
Renewal survey No. 2Around 10 yearsWider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey.
Renewal survey No. 3Around 15 yearsExtensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal.
Renewal survey No. 4 and laterAround 20 and 25 yearsGauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme.
Docking surveyTwice in each five-year periodBottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged.

Inspection rules and trades on the upper Weser

Port state control in Bremen, as in every German port, is carried out under the Paris MoU by the Ship Safety Division of BG Verkehr, the body that also handles flag state work for German-registered ships. The older handysize bulk carriers and general cargo ships that trade to river ports like Bremen are exactly the tonnage that the Paris MoU's risk-based targeting picks out, since age, ship type and inspection history all raise a ship's priority. Corroded hatch covers, air pipe heads and deck fittings appear again and again in deficiency lists for that kind of ship, and a pre-arrival check of those areas takes the crew a day and can spare the owner a detention.

Multipurpose and heavy-lift ships, which Bremen sees more of than most ports, have their own weak points. Tween-deck pontoons and hatch covers are lifted and re-stowed constantly, heavy-lift cranes load their pedestals and the deck around them, and tank tops take point loads under heavy units. Owners now reporting emissions under EU ETS (from 2024) and working to FuelEU Maritime targets (from 2025) are asking whether these older ships justify another survey cycle, and thickness data on decks, covers and holds feeds that decision. Under the EU Ship Recycling Regulation, every ship calling here, whatever its flag, must also carry an Inventory of Hazardous Materials.

Ships trading to Bremen are inside a sulphur emission control area, where fuel must not exceed 0.10% sulphur unless an exhaust gas cleaning system (scrubber) is fitted. Scrubber wash-water piping, the overboard discharge and the hull penetration around it are among the fastest-corroding parts of a modern ship, so they belong in the gauging scope at every docking and, on open-loop systems, between dockings.

Gauging jobs on Bremen's bulk and breakbulk ships

Jobs in Bremen follow the slow rhythm of breakbulk and bulk handling. Instead of racing a terminal window, the team usually works hold by hold behind the cargo operation, with the chief officer releasing spaces as they are emptied or before they are loaded. Multipurpose ships bring hatch cover, tween-deck and crane work; bulk carriers bring hold and wing-tank structure; ships waiting for orders bring longer condition surveys. Scopes are agreed with the superintendent before the ship comes up the river, and readings are shared daily, so decisions about the next docking can be taken while the ship is still alongside. Typical examples:

  • A multipurpose ship loading project cargo at the Neustädter Hafen: hatch cover top plates and girders, coamings and tween-deck pontoons gauged ahead of an intermediate survey.
  • A handysize bulk carrier after grab discharge in the industrial harbours: side-shell frames, lower brackets, hopper and topside tank plating, with tank-top pitting recorded.
  • A heavy-lift ship before a large lift: deck and pedestal structure around the cranes, with magnetic particle testing at the pedestal welds.
  • A general cargo ship idle at a lay-by berth: owner's condition gauging of ballast tanks, double bottom and air pipes for a prospective buyer.
  • A river-sea coaster discharging grain: deck, hatch coaming and hold plating readings to plan steel before her next docking.

How a thickness measurement job runs at Bremen

Most of the work on a Bremen job happens before the team boards: scope, plan and access are settled first, so the time on board goes on measurement.

Bremen Airport is within the city, not far from the port areas, and has European connections; Hamburg Airport offers more long-haul choice and is linked to Bremen by rail and motorway. The ship's agent arranges ISPS access to the terminal and confirms the berth, which matters in Bremen because a ship can shift between basins during a call. The technicians from India travel on Schengen visas, so please send expected arrival dates early; mobilisation is then fixed against the ship's river passage and berthing time.

  • Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
  • We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
  • Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
  • Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
  • Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
  • The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.

Who does the work, and when class approval applies

The inspection team is mobilised from India for each job; nobody is stationed at the port, so mobilisation is planned against the vessel's schedule and visa lead times. Our founder and Responsible NDT Level III, who holds ASNT NDT Level III in UT, RT, MT, PT and VT and has over eleven years of international field experience, plans and supervises the work. Technicians are certified under the company's written practice to ASNT SNT-TC-1A, and the company holds ISO 9001 and ISO 14001 certification.

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Governing codes and standards

  • IACS UR Z7 hull classification surveys
  • IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
  • IACS UR Z17 approval of service suppliers
  • SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
  • MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
  • The rules of the vessel's classification society

What you receive

  • Thickness measurement report on the class formats, with sketches
  • Summary of substantial and excessive corrosion against allowable margins
  • Pitting and grooving records with depth and extent
  • Piping wall-thickness tables with isometric sketches
  • Magnetic particle or penetrant crack-detection reports
  • Gauge calibration records and technician certificates

Industries served

  • Handysize and smaller bulk carriers
  • Multipurpose and heavy-lift ships
  • General cargo and steel carriers
  • Coasters
  • River-sea vessels
  • Agribulk carriers
  • Project cargo ships

Frequently asked questions

Can hatch covers be gauged while a multipurpose ship is loading in Bremen?

Yes, if the cargo plan leaves them open or stacked for long enough. Top plates, side plates and girders are measured with the covers open or landed on deck, and coamings and compression bars are checked at the same time. On ships with folding or pontoon covers, the chief officer usually sequences the holds so that one or two sets of covers are free at any moment, and the team follows that sequence.

Is there a dry dock in Bremen for a renewal survey?

Bremen is not where merchant ships go for dry-docking. Ships leaving the city usually dock downriver at Bremerhaven or at another North Sea yard chosen by the owner. What Bremen offers is time alongside, so many superintendents use a call here to measure holds, ballast tanks and decks in advance, giving the docking yard a steel estimate before the ship arrives.

How does the tide on the Weser affect a gauging job?

The tide governs when deeper ships can come up the river and go back down, so a ship's arrival and departure can move by hours. Once she is moored, the tide matters little to the work on board. We plan mobilisation on the agent's latest arrival estimate and order the scope by priority, so that a departure brought forward does not leave the most important spaces unmeasured.

Can cargo holds be gauged during grab discharge?

Not in a hold that is still being worked, because grabs, payloaders and falling cargo make it unsafe. A hold is gauged once discharge in it is complete and the stevedores have left, while cargo continues in the others. On a bulk carrier with several holds, that rolling sequence often allows the full hold scope to be finished within the normal length of the call.

Do you also gauge the river-sea ships and coasters that call at Bremen?

Yes. Smaller ships face the same survey requirements as larger ones, on a smaller scale: deck, hatch coaming, hold, ballast tank and double-bottom readings, plus piping where corrosion is suspected. Their crews are small, so opening and ventilating tanks takes careful planning with the master, and we keep the scope tight enough to finish during the call.

Does thickness measurement at Bremen need class approval?

Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.

Planning a survey or a drydock?

Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.

Request a Quote

Request a ship gauging quote

Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.








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