Maritime inspection · Netherlands
Ship Thickness Measurement at the Port of Moerdijk on the Hollands Diep
Moerdijk lies on the Hollands Diep, a few hours upriver from Rotterdam, and has grown into a short-sea and chemical port with scheduled sailings to Scandinavia, the British Isles, Iberia, France and Morocco. Its seagoing callers are mostly feeders, short-sea container ships and coastal chemical tankers, ships that return on a regular rotation and rarely stop for long. That regularity is what makes a gauging plan work. Technicians are sent from India to meet the ship on a confirmed Moerdijk call.
Scheduled short-sea rotations
Feeders and short-sea container ships return to Moerdijk on fixed cycles. A gauging scope can be divided across successive calls, so a full set of ballast tank or deck readings is built up without the ship missing a sailing or a terminal slot.
Coastal chemical tankers at the terminals
Small and medium chemical tankers serve the tank storage and the chemicals park, carrying parcels around the Rotterdam–Antwerp cluster. Their piping, heating lines and ballast tanks can be measured between parcels, under each terminal's permit system.
Docking a short passage downriver
Ships trading to Moerdijk normally dock at the repair yards of the Rotterdam area, Schiedam included, a short passage away. Readings taken on a Moerdijk call go with the ship to whichever yard wins the docking, and become its steel plan.
Inspection services for ships at Moerdijk
Each service has its own page with the method, the class requirements and what the report contains.
Ultrasonic Thickness Measurement (UTM)
Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.
ExploreSpecial Survey Thickness Measurement
Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.
ExploreCAS (Condition Assessment Scheme)
Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.
ExploreCAP Thickness Measurement
Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.
ExploreESP Gauging
Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.
ExploreHull Structural Integrity
Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.
ExploreShip Piping Inspection
Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.
ExploreScrubber Piping Inspection
EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.
ExploreIHM (Inventory of Hazardous Materials)
IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.
ExploreMarine NDT Services
Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.
ExploreMoerdijk: an inland seaport between Rotterdam and Antwerp
The Port of Moerdijk occupies the south bank of the Hollands Diep, near the bridges that carry road and rail traffic between Holland and Brabant. It is not on the open coast. Seagoing ships reach it from Rotterdam by way of the Oude Maas and the Dordtsche Kil, a river route on which Rijkswaterstaat and the Port of Rotterdam Authority set additional rules. The port itself sets draught, length and beam limits for seagoing vessels, and the longest ships need a special exemption, so its callers are short-sea, feeder and coastal tonnage rather than deep-sea ships. Moerdijk describes itself as the fourth seaport of national importance in the Netherlands, and it is a core port in the EU's trans-European transport network.
Moerdijk built its trade on three things: a large industrial park centred on process and fine chemicals, a logistics park for warehousing and distribution, and short-sea shipping. The port calls itself the second container port of the Netherlands, with scheduled sailings to Scandinavia, Ireland, the United Kingdom, Spain, Portugal, France and Morocco. Shell's chemicals park and independent tank storage bring coastal chemical and product tankers, while a pipeline network links the site with Rotterdam, Vlissingen and Antwerp for chemicals and industrial gases. Inland barges carry much of the cargo onward, and seagoing ships share the basins with them. The result is a port of frequent, scheduled visits by small and medium-sized ships rather than long stays by large ones, and gauging has to be planned to match.
The Hollands Diep has been largely closed off from the sea by the Haringvliet sluices, so the tidal rise and fall at Moerdijk is far smaller than at the coast, and river discharge and wind matter as much as the tide. Ships lie alongside with little change in level, which keeps gangway access simple. Ice is rare on these waters but not unknown in a hard winter. The river passage from Rotterdam is made under pilotage and takes a few hours, so a ship's arrival becomes reliable once it has left the Maas, and the team can be at the gate when it berths. Most callers work cargo quickly, which means the useful time is counted in hours, not days, unless a ship is lying over between rotations or waiting for a cargo.
Gauging windows at Moerdijk's terminals and quays
Work at Moerdijk is done afloat, and the way to make it succeed is to match the scope to the ship's routine. A feeder that calls every week can carry a ballast tank programme over several visits, with the crew emptying and ventilating one or two tanks on passage before each call. A short-sea ship that lies over at weekends offers a longer window for deck, hatch and hold readings. The container terminal's working rules set where the team may move during cargo operations, and the agent agrees boarding times with the terminal and the master so that gauging never competes with the lashing gangs or the cranes.
At the chemical and tank-storage jetties, safety rules govern everything on deck. Deck structure, piping and accessible voids are typical permitted work during a call, while cargo tanks wait until the ship is cleaned and gas-free. For a docking, ships go downriver to the repair yards at Schiedam and elsewhere in the Rotterdam area, and a Moerdijk call a few weeks earlier is the natural moment for a pre-docking steel estimate. Owners who keep a coaster or feeder on a Moerdijk rotation for years can also use the calls for periodic condition gauging, tracking wastage rates over time instead of discovering them at the renewal survey.
- Container and short-sea terminal — deck, hatch coaming and ballast tank gauging on feeders, spread over successive scheduled calls.
- Stolthaven Moerdijk and other tank-storage jetties — piping, deck and void-space readings on chemical tankers under the terminal's permit.
- Jetties serving Shell's chemicals park — external piping and deck structure checks between parcels, with tank entry only once gas-free.
- General cargo and bulk quays — hold, tank-top and hatch cover readings on coasters after discharge.
- Lay-over berths used between rotations — longer owner's condition and pre-purchase gauging while the ship is idle.
- Repair yards in the Rotterdam area — the docking destination where Moerdijk readings feed the steel plan.
Thickness measurement through the survey cycle at Moerdijk
Class rules set the survey cycle, and the cycle sets how much gauging a ship needs. A superintendent planning a call at Moerdijk usually knows which survey is due; the table shows what the thickness measurement for each one typically involves. The exact extent comes from the class rules for the ship type and the surveyor attending, so the thickness measurement programme is agreed with the class before work starts.
| Survey | When it falls | What the thickness measurement usually covers |
|---|---|---|
| Annual survey | Every year, within three months of the anniversary date | General examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey. |
| Intermediate survey | In place of the second or third annual survey | Suspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age. |
| Renewal survey No. 1 | Around 5 years | The first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal. |
| Renewal survey No. 2 | Around 10 years | Wider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey. |
| Renewal survey No. 3 | Around 15 years | Extensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal. |
| Renewal survey No. 4 and later | Around 20 and 25 years | Gauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme. |
| Docking survey | Twice in each five-year period | Bottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged. |
Paris MoU, chemical-tanker scrutiny and short-sea economics
Moerdijk falls under the same Paris MoU port state control regime as the coastal Dutch ports, with inspections by the Inspectie Leefomgeving en Transport. Short-sea ships calling every week are seen by inspectors far more often than a deep-sea ship that visits once a year, and an older feeder with visible deck wastage or a corroded air pipe is an easy target. Coastal chemical tankers face, in addition, the vetting inspections of the chemical companies whose parcels they carry, where structural condition and piping integrity are part of the questionnaire.
The economics of short-sea shipping make the steel question sharper. Many feeders and coasters on these routes are older ships, and the EU ETS, which covers ships of five thousand gross tonnage and above, together with FuelEU Maritime, adds a carbon bill to every voyage. A smaller coaster may fall below the ETS threshold yet still need an Inventory of Hazardous Materials, which applies from a much lower tonnage. When a renewal survey approaches, owners weigh another cycle against sale or recycling, and measured thickness data on deck, bottom and ballast tanks is what that decision rests on.
Ships trading to Moerdijk are inside a sulphur emission control area, where fuel must not exceed 0.10% sulphur unless an exhaust gas cleaning system (scrubber) is fitted. Scrubber wash-water piping, the overboard discharge and the hull penetration around it are among the fastest-corroding parts of a modern ship, so they belong in the gauging scope at every docking and, on open-loop systems, between dockings.
Gauging work that fits a Moerdijk rotation
Most Moerdijk jobs are planned across the ship's timetable rather than inside a single long stay. The superintendent sends the TM plan and the rotation, and we agree which spaces will be prepared for each call, how many technicians are needed to finish each block within the berth time, and how the readings will be combined into one report at the end. For tankers, the gas-free status of each space decides the order. Where a docking is coming up, the final block is finished in time for the yard specification. The examples below are the kind of work this port produces.
- A feeder container ship on a weekly Moerdijk call: ballast tanks gauged two at a time over successive visits, with the full set reported before its intermediate survey.
- A coastal chemical tanker between parcels at a tank-storage jetty: deck piping, manifold and pump-room line wall thickness under the terminal's permit.
- A short-sea general cargo ship lying over at the weekend: hatch coamings, hatch covers, hold frames and tank top measured while cargo work is stopped.
- Pre-docking gauging on a feeder a few weeks before a Rotterdam-area docking, giving the yard a measured steel list for its specification.
- Scrubber wash-water and overboard pipe checks on a short-sea container ship, done during a call with the system shut down.
How a thickness measurement job runs at Moerdijk
Most of the work on a Moerdijk job happens before the team boards: scope, plan and access are settled first, so the time on board goes on measurement.
Moerdijk is reached by road from Rotterdam or Breda, and the nearest airports are Rotterdam The Hague and Eindhoven, with Amsterdam Schiphol and Brussels the main long-haul gateways. Terminal gates are under ISPS control and the chemical sites add their own safety inductions, so the agent registers the team in advance. A team from India travels on Schengen visas, applied for once the target call is identified; because calls here run to a timetable, travel can be fixed to a specific berthing rather than an open estimate.
- Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
- We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
- Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
- Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
- Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
- The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.
Who does the work, and when class approval applies
The inspection team is mobilised from India for each job; nobody is stationed at the port, so mobilisation is planned against the vessel's schedule and visa lead times. Our founder and Responsible NDT Level III, who holds ASNT NDT Level III in UT, RT, MT, PT and VT and has over eleven years of international field experience, plans and supervises the work. Technicians are certified under the company's written practice to ASNT SNT-TC-1A, and the company holds ISO 9001 and ISO 14001 certification.
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Governing codes and standards
- IACS UR Z7 hull classification surveys
- IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
- IACS UR Z17 approval of service suppliers
- SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
- MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
- The rules of the vessel's classification society
What you receive
- Thickness measurement report on the class formats, with sketches
- Summary of substantial and excessive corrosion against allowable margins
- Pitting and grooving records with depth and extent
- Piping wall-thickness tables with isometric sketches
- Magnetic particle or penetrant crack-detection reports
- Gauge calibration records and technician certificates
Industries served
- Feeder container ships
- Short-sea container ships
- Coastal chemical tankers
- Product tankers
- General cargo coasters
- Short-sea bulk carriers
Frequently asked questions
Can a ballast tank programme be split over several Moerdijk calls?
Yes, and on scheduled short-sea ships it is often the only practical way. The crew prepares a defined group of tanks on passage, the team gauges them during the berth time, and the next group follows on a later call. Each block is reported against the TM plan so the readings fit together, and the superintendent sees progress after every visit rather than waiting for the end.
Where does a ship trading to Moerdijk go for a drydock?
Downriver. The repair yards in the Rotterdam area, including the docks at Schiedam, are a short passage from the Hollands Diep, and owners also compare yards in Zeeland, Belgium and Germany. Gauging on a Moerdijk call shortly before the docking turns the yard's steel allowance into measured figures, and the readings carry frame and strake references that the yard and the attending surveyor can use directly.
Can you gauge a chemical tanker while it works cargo at Moerdijk?
Partly. Under the terminal's permit, deck plating, deck piping, manifolds, accessible voids and machinery-space lines can usually be measured while cargo is transferred. Cargo tanks and the spaces connected to them need cleaning, ventilation and a gas-free certificate first, so that part of the programme is planned for a later stop, a lay-by berth or the repair yard.
Does the river passage from Rotterdam affect planning?
It helps more than it hinders. Once a ship has passed the Maas approaches and started up the Oude Maas, its berthing time at Moerdijk becomes predictable, which lets the team travel to meet a known arrival. What changes plans is the cargo side: a delayed container stack or parcel can shorten or lengthen the berth time, so the scope is ordered with the most important spaces first.
Does thickness measurement at Moerdijk need class approval?
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Planning a survey or a drydock?
Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
Request a QuoteRequest a ship gauging quote
Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
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