Maritime inspection · Poland
Ultrasonic Thickness Measurement and Hull Gauging in Gdańsk
Gdańsk is Poland's largest port, with ocean-going container ships at Baltic Hub, crude tankers at Naftoport, bulk carriers in the Northern Port and large-scale ship repair at Remontowa. Inspection demand runs from CAP gauging on tankers to renewal-survey steel lists in dock and scrubber piping on container ships. We mobilise a team from India to Gdańsk for each job, scheduled against the docking slot, the discharge programme or the ship's call.
Crude tankers at Naftoport
Naftoport in the Northern Port receives crude tankers supplying Polish refineries. CAP and vetting-driven gauging on these ships has to be fitted around discharge, ballasting and the time needed for gas-freeing.
Remontowa dockings
Remontowa Ship Repair Yard docks ferries, tankers, offshore and cargo ships in its floating docks. Readings taken in the first days in dock tell the yard how much steel to plan for before its work schedule is fixed.
Ocean-going container ships
Baltic Hub takes large container ships on direct services from Asia as well as Baltic feeders. Scrubber wash-water and overboard piping on these ships is a frequent gauging scope during their port stays.
Inspection services for ships at Gdańsk
Each service has its own page with the method, the class requirements and what the report contains.
Ultrasonic Thickness Measurement (UTM)
Hull, tank, deck and bulkhead gauging recorded on the class thickness-measurement formats, with sketches and corrosion flagged against the allowable margins.
ExploreSpecial Survey Thickness Measurement
Gauging for the 5, 10, 15, 20 and 25-year special (renewal) surveys and intermediate surveys, plus pre-docking steel estimates.
ExploreCAS (Condition Assessment Scheme)
Thickness measurement and survey support for the IMO Condition Assessment Scheme, and what CAS asks of an older tanker today.
ExploreCAP Thickness Measurement
Gauging and close-up survey data for a Condition Assessment Programme, the voluntary class service charterers ask for on older tankers and bulk carriers.
ExploreESP Gauging
Thickness measurement and close-up survey support for oil tankers, chemical tankers and bulk carriers under the ESP Code.
ExploreHull Structural Integrity
Substantial and excessive corrosion, pitting, grooving, buckling and fatigue cracks, with magnetic particle and penetrant crack detection.
ExploreShip Piping Inspection
Wall-thickness gauging of cargo, ballast, fuel, sea-water and fire-main piping, with minimum-wall checks and isometric sketches.
ExploreScrubber Piping Inspection
EGCS wash-water and overboard discharge piping, the hull penetration area and scrubber welds, checked between dockings.
ExploreIHM (Inventory of Hazardous Materials)
IHM Part I surveys, sampling and maintenance for the EU Ship Recycling Regulation and the Hong Kong Convention.
ExploreMarine NDT Services
Every NDT method we use on ships, from visual inspection and MPI to PAUT and ACFM, chosen by the defect you are looking for.
ExplorePort of Gdańsk: Northern Port, Inner Port and the ships they handle
The Port of Gdańsk is split into two very different parts. The Northern Port, built out into the Gulf of Gdańsk, is the deep-water side: the Baltic Hub container terminal, the Naftoport crude and product terminal, and terminals for coal, other dry bulk and liquid cargoes. The Inner Port follows the Martwa Wisła and the port canal back towards the city, with quays for general cargo, ro-ro, grain and other bulk, and the ferry terminal for the service to Nynäshamn in Sweden. Between them they make Gdańsk Poland's largest port and one of the main gateways to Central Europe.
The fleet is correspondingly broad. Baltic Hub handles ocean-going container ships on direct services from Asia alongside Baltic feeders. Naftoport receives crude tankers carrying seaborne supply for Polish refineries, and product tankers work cargo at the liquid berths. Bulk carriers work coal, grain and other dry cargo in the Northern Port and along the inner quays, and ro-ro, general cargo and ro-pax ships fill out the Inner Port. Gdańsk is also a ship-repair centre: Remontowa Ship Repair Yard docks merchant ships of many types, and the city's shipbuilding tradition continues in newbuilding and steel fabrication yards.
Each trade gives a different window for gauging. Crude tankers spend time discharging and ballasting, and some wait in the Gulf of Gdańsk before berthing. Bulk carriers load or discharge over days. Container ships have scheduled calls that are short but predictable, which suits prepared, tightly scoped work such as scrubber piping. Ships docking at Remontowa have a fixed period with full access. What sets Gdańsk apart is the concentration of tanker vetting and docking work in one place. A tanker past fifteen years may need CAP gauging, and a docking at Remontowa may follow, so the gauging done at Naftoport and the readings taken in dock should be planned as one programme rather than two separate jobs.
Where we gauge ships in Gdańsk
In the Northern Port, terminal rules shape the work. At Naftoport, nothing happens on a tanker without a permit from both ship and terminal; within that, the deck and pipelines are measured during discharge, while cargo tank internals need gas-free certification and therefore dedicated time alongside, at anchor or in a yard. At Baltic Hub, container ship calls are short, so scopes are agreed with the chief engineer in advance and concentrate on what can be reached in the time, typically scrubber piping, deck structure and accessible tanks. CAP thickness measurement on a tanker is the opposite case: a large, structured scope that needs days rather than hours.
When a ship enters one of Remontowa's floating docks, preparing access is the yard's job; measuring the shell, double bottom, tanks and piping as each is handed over is ours. The aim is to give the yard and the class surveyor a renewal list within the first days of the stay. Along the Inner Port quays, bulk, general cargo and ro-ro ships are gauged during cargo operations. Ships riding at anchor in the Gulf of Gdańsk are boarded by launch, which the agent books, and that is often where pre-purchase and pre-docking gauging is done.
- Naftoport, Northern Port — crude tankers; main deck, pipelines and, once gas-free, cargo and ballast tank structure when the discharge programme allows
- Baltic Hub container terminal — ocean-going and feeder container ships; scrubber piping, deck and ballast-tank gauging during calls
- Northern Port bulk terminals — coal, grain and other dry bulk; bulk carriers measured in holds, hoppers and on tank tops between loading stages
- Remontowa Ship Repair Yard — floating docks taking ferries, tankers and offshore units; survey gauging that sets the steel list early in the stay
- Inner Port quays on the Martwa Wisła — general cargo, ro-ro and ferry berths; vehicle-deck and hold gauging during port stays
- Gulf of Gdańsk anchorage — tankers and bulk carriers held before berthing at the Northern Port; the team goes out by a launch booked through the agent
Thickness measurement through the survey cycle at Gdańsk
How much steel has to be gauged depends on which survey the ship is due for, its type and its age. The pattern below is the usual one under IACS unified requirements; the attending surveyor and the class rules for the ship decide the final extent. For a ship calling at Gdańsk, we agree the programme with the class and the owner before the team mobilises.
| Survey | When it falls | What the thickness measurement usually covers |
|---|---|---|
| Annual survey | Every year, within three months of the anniversary date | General examination. Gauging where the surveyor finds suspect areas or where substantial corrosion was recorded at an earlier survey. |
| Intermediate survey | In place of the second or third annual survey | Suspect areas, and on older ships and ESP ships selected ballast and cargo spaces with close-up survey; the extent grows with age. |
| Renewal survey No. 1 | Around 5 years | The first full baseline: suspect areas and selected plating and stiffeners, usually with modest steel renewal. |
| Renewal survey No. 2 | Around 10 years | Wider gauging of deck, bottom and side plating, transverse sections across the cargo area on ESP ships, and more close-up survey. |
| Renewal survey No. 3 | Around 15 years | Extensive gauging of cargo and ballast tank structure and more transverse sections. The survey most likely to turn up steel renewal. |
| Renewal survey No. 4 and later | Around 20 and 25 years | Gauging extended to most structural members in cargo and ballast spaces. Charterers often add a Condition Assessment Programme. |
| Docking survey | Twice in each five-year period | Bottom and side shell, sea chests, rudder and stern area while the hull is dry; suspect bottom plating gauged. |
Polish regulation and market context in Gdańsk
Port state control in Gdańsk is carried out under the Paris MoU, and ships in the Gulf of Gdańsk must burn fuel at or below 0.10% sulphur, the Baltic ECA limit, unless they clean their exhaust. Large container ships arriving from Asia are among the ships most likely to carry exhaust gas scrubbers, and the acidic wash-water they handle attacks discharge piping and the shell connection, which is why owners order regular gauging of those lines. Under the EU ETS for shipping, from 2024, voyages arriving from outside the EU are partly covered and voyages between EU ports fully, and FuelEU Maritime applies from 2025, so the steel renewal decision on an older ship docking here is weighed against a growing set of regulatory obligations.
The tanker trade brings vetting to the fore. Oil-major vetting through SIRE inspections, and CAP, which charterers commonly request for tankers over about fifteen years, both rest on the condition of hull structure, and the IACS ESP rules, UR Z10.1 and Z10.4 for oil tankers, require gauging that grows with each renewal survey. Gdańsk is also where the Polish Register of Shipping has its headquarters. Every society applies the same IACS rule, UR Z17: the firm measuring thickness for a class survey needs the approval of that ship's own society.
Ships trading to Gdańsk are inside a sulphur emission control area, where fuel must not exceed 0.10% sulphur unless an exhaust gas cleaning system (scrubber) is fitted. Scrubber wash-water piping, the overboard discharge and the hull penetration around it are among the fastest-corroding parts of a modern ship, so they belong in the gauging scope at every docking and, on open-loop systems, between dockings.
Typical thickness gauging jobs in Gdańsk
Gdańsk work centres on tankers, container ships and dockings, with bulk carriers and the ro-pax trade adding steady demand. Many jobs link a port call with a later docking, so the scope is planned as a programme. Crude tanker gauging in particular is split between what can be done during discharge and what needs gas-free days or the yard. A ship inspection in Gdańsk is therefore scoped with the charterer's timetable in view.
- CAP gauging of cargo and ballast tanks on a crude tanker after discharge at Naftoport, in a gas-free window negotiated with the charterer before she sails
- Renewal-survey gauging on a ro-pax in a Remontowa floating dock, with first-day readings on bottom plating, ballast tanks and vehicle decks
- Scrubber wash-water, overboard discharge and sea water piping on an ocean-going container ship at Baltic Hub, measured inside the engine casing during her call
- ESP intermediate-survey gauging on a bulk carrier loading in the Northern Port, in holds not yet loaded and in gas-freed topside tanks
- Pre-purchase gauging of a product tanker at the Gulf of Gdańsk anchorage, reporting deck, piping and ballast-tank condition to the buyer
How a thickness measurement job runs at Gdańsk
The sequence for a thickness measurement job at Gdańsk is short and written down, so the yard, the surveyor and the superintendent know who arranges what.
The team flies into Gdańsk Lech Wałęsa Airport, which serves the whole Tricity area, and reaches the Northern Port, the Inner Port or the shipyard by road. The ship's agent applies for ISPS passes at Naftoport, Baltic Hub and the bulk terminals and books a launch for ships at anchor, while the shipyard handles entry for dockings. Poland is a Schengen state, so our technicians travelling from India hold a Schengen visa; we lock in dates once the docking slot or discharge programme is known.
- Send the vessel name or IMO number, ship type, class society, the survey due (annual, intermediate, renewal survey number, CAP or owner's condition survey), the port and dates, and the scope you expect.
- We confirm the scope against the class rules for that survey, prepare the thickness measurement plan with frame and section references, and say whether the measurement will be credited to a class survey.
- Mobilisation is planned around visa lead times and the vessel's schedule; the ship's agent arranges port access, and the yard or ship arranges staging, lighting, ventilation and gas-free certificates.
- Gauging with calibrated ultrasonic thickness gauges: through sound coatings only where the gauge's through-coating mode has been verified on a coated reference, otherwise on cleaned bare steel, with every reading tied to its frame, strake and location on the sketch.
- Readings are compared with original thicknesses as work proceeds; substantial and excessive corrosion and any cracks are reported to the attending surveyor and the superintendent the same day.
- The final report is issued on the class thickness-measurement formats with sketches, a summary of locations exceeding the allowable margins, piping tables where piping was in scope, and the gauge calibration and technician certificates.
Who does the work, and when class approval applies
We send the team from India to the ship for each job rather than keeping staff at the port, and plan the mobilisation around visas and the vessel's itinerary. The work is planned and supervised by the founder, our Responsible NDT Level III (ASNT NDT Level III in UT, RT, MT, PT and VT, with more than eleven years of international field experience). Technicians hold certification under the company's written practice to ASNT SNT-TC-1A; Atlantis is ISO 9001 and ISO 14001 certified.
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Governing codes and standards
- IACS UR Z7 hull classification surveys
- IACS UR Z10.1 to Z10.5 (oil tankers, bulk carriers, chemical tankers, double-hull and double-skin ships)
- IACS UR Z17 approval of service suppliers
- SOLAS chapter XI-1 regulation 2 and the 2011 ESP Code
- MARPOL Annex VI regulation 14 and the 2021 EGCS Guidelines (MEPC.340(77))
- The rules of the vessel's classification society
What you receive
- Thickness measurement report on the class formats, with sketches
- Summary of substantial and excessive corrosion against allowable margins
- Pitting and grooving records with depth and extent
- Piping wall-thickness tables with isometric sketches
- Magnetic particle or penetrant crack-detection reports
- Gauge calibration records and technician certificates
Industries served
- Crude tankers
- Product and chemical tankers
- Ocean-going container ships
- Container feeder ships
- Bulk carriers
- Ro-pax and ro-ro ships
- General cargo ships
- Offshore support vessels
Frequently asked questions
Can you carry out CAP gauging on a crude tanker at Naftoport?
Partly, and fully if the ship can stay gas-free long enough. A CAP survey reads a great deal of tank structure, and that requires the tanks gas-free, ventilated and safely accessible, which a normal discharge call does not provide. During discharge we can cover the main deck and pipelines; the tank programme needs gas-free days alongside or at anchor, which the charterer and terminal must accept, or else a yard stay. We plan the split with the superintendent before the ship arrives.
Why do container ships need scrubber piping gauged?
Scrubber wash-water is acidic, and it thins steel discharge piping, distance pieces and the area around the overboard connection from the inside. A leak there sits close to the ship's side, which is why owners measure these lines at regular intervals. On a container ship at Baltic Hub we gauge the accessible runs inside the engine casing and scrubber spaces during the call, and report wall loss against the original thickness.
Does the Polish Register of Shipping's presence in Gdańsk change the gauging rules?
No. Under UR Z17, which binds every IACS society alike, gauging that feeds a class survey has to come from a firm the ship's own society has approved, and the class surveyor attends and verifies the readings. Gauging done for an owner's own planning, a purchase or a vetting inspection follows the owner's requirements, so it is worth stating the purpose of the readings when the job is ordered.
How do you plan gauging for a docking at Remontowa?
Ideally in two steps. A pre-docking gauging at an earlier port call identifies likely renewal areas so the yard can order steel. In dock, we start on the shell and the tanks with the most expected wastage as soon as staging and cleaning are done, and hand readings to the yard and the surveyor daily, so renewal areas are marked while the yard's work plan is still open.
Does thickness measurement at Gdańsk need class approval?
Thickness measurement that a classification society credits to a class survey has to be carried out by a firm approved by that society under IACS UR Z17. Atlantis is in the process of obtaining UR Z17 approval from DNV, Lloyd's Register and ABS. Until a certificate is issued, the readings we take are for the owner's own decisions, not for credit to a class survey, so tell us the vessel's class and the survey due when you enquire and we set the scope for the right purpose. Owner's and charterer's condition gauging, pre-docking steel estimates, pre-purchase and on-hire or off-hire gauging, and scrubber and piping condition checks between surveys do not need class approval.
Planning a survey or a drydock?
Send the vessel name or IMO number, the class, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
Request a QuoteRequest a ship gauging quote
Send the vessel name or IMO number, the class society, the survey due and the port. We reply with the scope, the mobilisation plan and a quote for that vessel.
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