Digital Twin for Asset Integrity in Marcus Hook — NDT Data on a Live 3D Model
Atlantis NDT Digital Twin gives integrity teams in Marcus Hook, USA one 3D model of the asset with every UT, PAUT, TOFD, RT, MT, PT and ET reading mapped to the exact location it was taken. Corrosion rates trend automatically, API 581 RBI scores update as data lands, and API 579-1/ASME FFS-1 Level 1 and Level 2 assessments run against measured thickness instead of a spreadsheet snapshot.
The Marcus Hook asset base this is built for
Marcus Hook is home to the Energy Transfer Marcus Hook Industrial Complex, a former Sunoco refinery converted into a major natural gas liquids processing and export terminal that receives ethane, propane, and butane from the Marcellus and Utica shale plays via the Mariner East pipeline system. Pennsylvania DEP oversight of both the legacy refinery infrastructure and the newer NGL export/fractionation units means operators manage two generations of asset integrity risk — aging refining metallurgy alongside high-pressure NGL storage and loading systems. Digital twins that map PAUT thickness data and FFS assessments onto 3D terminal models help Energy Transfer prioritize inspection on repurposed legacy vessels while tracking newer NGL infrastructure under a single integrity program.
Asset classes covered in Marcus Hook
- NGL fractionation trains and refrigerated storage
- Marine loading docks for propane/ethane export
- Repurposed former refinery process piping
- Mariner East pipeline terminus and manifold systems
- Pressurized LPG/NGL spheres and bullets
Industries served from Marcus Hook
- NGL processing and export
- Petrochemical feedstock logistics
- Marine terminal operations
- Pipeline infrastructure
- Industrial inspection services
How the twin is built
Capture the geometry (LiDAR, photogrammetry, drone survey, or import your existing BIM/CAD and isometrics), ingest inspection data over REST API or file drop from any instrument, overlay the governing damage mechanisms per API RP 571, then publish colour-coded remaining-life and RBI views to integrity, maintenance and planning. Records are retained audit-ready under ISO 9001, ISO 17020 and ISO 17025.
Integrations
SAP PM, Oracle eAM, IBM Maximo, ServiceNow, AVEVA PI, OSIsoft historians, Bentley iTwin, Cognite and Atlantis NDT ERP. Full REST API and bulk data export — you keep your data in a format you can leave with.
Frequently Asked Questions
How does Atlantis Digital Twin work in Marcus Hook?
We start with a 3D scan of your asset (drone, laser, photogrammetry), build a CAD-fidelity model, and then overlay every NDT inspection event (UT thickness readings, TOFD/PAUT scans, MT/PT indications, RT defect maps). Inspection data updates the model in real-time and colour-codes condition zones for engineering review. Operators in Marcus Hook use this to drive faster turnaround scoping, automated FFS evidence, and audit-grade regulatory reporting.
What does Digital Twin NDT cost in Marcus Hook?
Atlantis Digital Twin is an affordable, accessible, fully customizable enterprise SaaS platform sized for up to 500 assets, with ASNT Level III consulting and unlimited NDT data ingest included. Enterprise tiers are available for multi-site fleets, and on-prem deployment is offered at the same price point. Request a Marcus Hook-specific quote and we will model your asset count and data-volume requirements.
How long does deployment take in Marcus Hook?
A typical first-asset deployment runs 8-12 weeks: 2 weeks model build, 2 weeks data integration, 2-4 weeks workflow configuration, 2 weeks user training. Multi-asset rollouts are sequenced asset-by-asset after the first deployment is live, with each subsequent asset typically taking 4-6 weeks once the platform is configured for your Marcus Hook site.
Which NDT standards does the platform support in Marcus Hook?
API 510 (pressure vessels), API 570 (piping), API 653 (storage tanks), API 579 FFS, API 581 RBI, ASME Section V articles 2/4/6/7, ISO 9712 personnel qualification, ASNT SNT-TC-1A, and local code requirements depending on Marcus Hook's regulatory environment. Custom reporting templates can be configured for any additional national or operator-specific code.
Can Atlantis Digital Twin integrate with our existing CMMS in Marcus Hook?
Yes. We support REST API hooks for IBM Maximo, SAP PM, IFS, Oracle EAM, and most major CMMS platforms. Work-order creation, asset master sync, anomaly hand-off into corrective work, and FFS evidence packaging for management-of-change submittals can all be automated, allowing your Marcus Hook integrity team to focus on engineering judgement rather than data entry.
Book a demo
Thirty minutes, walked through your asset class and your integration stack, co-presented by an ASNT NDT Level III. Affordable, accessible, fully customizable — request a demo and tailored quote.
Related: Digital Twin platform · asset integrity management software · ROI calculator · NDT ERP in Marcus Hook · 3D scanning & reality capture.